• Title/Summary/Keyword: Vibration process

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Modeling and Control of a Hydraulic Semiactive Vibration Absorber (유압식 반능동 진동 흡수기의 모델링과 제어)

  • 모창기
    • Journal of KSNVE
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    • v.8 no.4
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    • pp.700-705
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    • 1998
  • Recent past work has demonstrated that hydraulic semiactive vibration absorbers hold the promise of providing an ideal means of mitigating structural vibration. This paper examines a factor that must be treated when designing a hydraulic semiactive vibration absorber for application to a full scale structure; fluid compressibility. An expanded and consistent dynamic model of the flow process is first established. A simple feedback control is then tested on a single degree of freedom laboratory structure to verify the findings.

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A Study on the Improvement of Vibration Analysis of Visual Alignment System Using CAE Method (CAE를 이용한 Visual Alignment System의 진동해석 연구)

  • Lee, Seung-Yoon;Kim, Sung-Rae;Jeong, Jay-I.;Yim, Hong-Jae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.8
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    • pp.838-842
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    • 2009
  • Vibrational analysis is presented for a visual alignment system of nano-imprint process in this study. For a nano-imprinting equipment, the visual alignment system is one of the essential parts in order to align the mold into the target panel. For the precision alignment, the vibration from inside and outside of the vision system should be avoided, and the elimination of the vibration should be considered in the design process of the visual alignment design. In this work, vibrational characteristics for the vision system frame is analyzed and topology optimization of a frame section area is carried out. With the results of the analysis, a new frame design are suggested. Design consideration for constructing a visual alignment system in view of optimal design is also discussed.

Vibration Electrochemical Polishing (VECP) for Improved Surface Defects of Stainless Steel (스테인리스강의 표면 결점 개선을 위한 진동 전기화학 폴리싱)

  • Kim, Uk Su;Park, Jeong Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.795-799
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    • 2013
  • This paper describes a novel hybrid surface polishing process combining non-traditional electrochemical polishing (ECP) with external artificial ultrasonic vibration. The purpose of this study is to develop an easier method for improving stainless steel surfaces. To this end, vibration electrochemical polishing (VECP), a novel ultrasonic manufacturing process, for enhancing electrochemical reaction and surface quality compared with that achieved using conventional ECP is suggested. In addition, for finding the optimized experimental conditions, the two methods are compared under various current densities. Localized roughness of the work material is measured with atomic force microscopy (AFM) and scanning electron microscopy (SEM) for obtaining detailed surface information.

Multi-Body Dynamic Modeling for a Flexible Rotor and Vibration Control using a Novel Phase Adjusting Technique (유연 회전축의 다물체 동역학 모델링 및 위상 조절법을 이용한 진동 제어)

  • Jung, Hoon-Hyung;Jo, Hyeon-Min;Kim, Chae-Sil;Cho, Soo-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.87-92
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    • 2011
  • This article proposes a new technique of the dynamic model using multi-body dynamic analysis tool for a flexible main spindle rotor system with a novel phase adjusting control technique for the purpose of an active control of rotor vibration. The dynamic model is used as a plant model. Also in order to make control system, a component parameters and phase controller is composed and simulated by SIMULINK. The vibration is reduced to 50%. Therefore the ADAMS dynamic model for the flexible main spindle rotor and the phase adjusting control techniques may be effective for the suppressing the vibration and helpful for the future active control for rotor vibration.

Design Method for Ultrasonic Transducer to Bonding with Dissimilar Materials (이종재료 접합을 위한 초음파 진동자 설계)

  • Jeong, An-Mok;Kim, Cheol-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.1
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    • pp.3-8
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    • 2012
  • In an attempt to improve adhesion strength between glass and metal due to use of Pb-free solder as a sealant between glass and metal in the manufacturing process of vacuum insulation window glass to maintain the vacuum volume, ultrasonic energy is often applied during the process of Pb-free sealing. In this study, we propose an ultrasonic vibrator with a 4 mm end tip radius which performs resonance frequency of 60 kHz and 14 um or higher vibration displacement. A frequency variation due to applied pressure on piezo disks, which was excluded in the computer simulation, was verified experimentally, and we have demonstrated a 17 um vibration displacement at 50 V input through the performance test of a vibrator constructed with our specification.

Micro Ultrasonic Elliptical Vibration Cutting (II) Ultrasonic Micro V-grooving Using Elliptical Vibration Cutting (미세 초음파 타원궤적 진동절삭 (II) 타원진동 절삭운동을 이용한 미세 홈 초음파 가공)

  • Kim Gi Dae;Loh Byoung-Gook;Hwang Kyung-Sig
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.198-204
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    • 2005
  • For precise micro V-grooving, ultrasonic elliptical vibration cutting (UEVC) is proposed using two parallel piezoelectric actuators, which are energized by sinusoidal voltages with a phase difference of 90 degrees. Experimental setup is composed of stacked PZT actuators, a single crystal diamond cutting tool, and a precision motorized xyz stage. It is found that the chip formed in the process of UEVC is discontinuous because of the periodic contacts and non-contacts occurring between the tool and workpiece. It is experimentally observed that the cutting force in the process of UEVC significantly reduces compared to the ordinary non-vibration cutting. In addition, the creation of burr during UEVC is significantly suppressed, which is attributable to the decrease in the specific cutting energy.

Prediction of Tool Deflection in Ball-end Milling Process (볼 엔드밀 공정에서 공구변형 예측에 관한 연구)

  • Lee Kyo-Seung;Namgung Jae-Kwan;Park Sung-Jun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.8-15
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    • 2005
  • A new measuring method for tool deflection has been developed when sculptured surface is processed in ball-end milling. Since the vibration due to cutting forces has low frequencies, an electromagnetic sensor is used for measuring the exact vibration displacement. The amplitude and direction of vibration displacement during the cutting process is presented as orbital plot. In this study, it assumes that the vibration displacement is proportional to the length of cutting chip. Therefore, tool deflection is calculated by summing up the vibration displacement of unit chip length for engaged chip length. In addition, computer programs has been developed to predict the deflection of tools when machining sculptured surface. This developed program predicts the tool deflection per block of NC data, so that it can easily identify the parts which have the possibility of machining errors.

Monitoring of Chatter Vibration using Neural Network in Turning Operation (선삭가공 중 신경망을 이용한 채터진동의 감시)

  • Nam, Yong-Seak;Cho, Jong-Rae;Kim, Chae-Sil;Jung, Youn-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.72-77
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    • 2001
  • Monitoring of the chatter vibration is necessarily required to do automatic manufacturing system. Therefore, we constructed a sensing system using tool dynamometer in order to monitor of chatter vibration on cutting process. Furthemore, an application of neural network using behavior of principal cutting force signals Is attempted. With the error back propagation trining process, the neural network memorized and classified the feature of principal cutting force signals. From obtained result, it is shown that the chatter vibration can be monitored effectively by neural network.

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A Study on the Uncertainty of Estimation in Vibration Test for the Machine Parts (가공 기계부품 고유진동수 해석과 측정에 관한 연구)

  • Hwang, Jae-Deok;Kim, Chae-Sil;Cho, Sung-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.16-22
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    • 2014
  • Resonance refers to the magnification of a structural response which occurs when a linear lightly damped system is driven with a sinusoidal input at its natural frequency. An exploratory vibration test (a natural frequency measurement test) is very important for the vibration testing of machine parts, as the value measured in an actual laboratory affects test results. For this reason, it is necessary to estimate the measurement uncertainty to verify the reliability of this type of test. In this study, measurement uncertainty is estimated based on three uncertainty factors. The uncertain factors are the measured points in the machine parts, the resolution of the vibration equipment, and uncertainty of the calibration certificate.

A Study on the Cutting Force Simulation for Ball-end Milling Operation (볼-엔드 밀링가공시 절삭력의 시뮬레이션에 관한 연구)

  • 홍민성;김종민
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.6
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    • pp.84-91
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    • 2003
  • In metal cutting operation, it is very important that predict cutting force and work surface. Vibration is an unstable cutting phenomenon which is due to the interaction of the dynamics of the chip removal process and the structural dynamics of machine tool. When vibration on, it reduces tool life, results in poor surface roughness and low productivity of the machining process. In this study, the experiments were conducted in machining center without cutting fluid to investigate the phenomenon of vibration. In the experiments, accelerometers were set up at the tail stock and tool holder and signals were picked up. Surface roughness profiles are generated under the ideal condition and the occurrence of vibration based on the surface shaping simulation model.