• Title/Summary/Keyword: Vibration durability

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Performance Evaluation of the Vibration Absorber of Vertical Direction using Numerical Modeling and Shock Test (수치 모델링과 충격 시험을 통한 수직방향 진동절연 완충기의 성능 평가)

  • Park, Sang-Gil;Bang, Seung-Woo;Kwon, O-Cheol;Lee, Jung-Youn;Oh, Jae-Eung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.990-993
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    • 2008
  • Vibration/shock affects biggest taking a train subtraction of vehicle and durability decline. Therefore, absorber is used for vibration/shock isolation and various qualities of the material and design are applied to isolation. This paper proposes vibration/shock absorber that applies 'Disc'spring. Through comparison with 'Disc' spring that has nonlinearity and coil spring that is having linearity, see effect that nonlinearity of isolation gets in vibration/shock isolation. Coil spring and 'Disc' spring are non-linear numerical analysis and simulation through theory for this, get and investigate comparison result through an experiment finally. Expressed and formulated shock through 'Runge-Kutta' method/impact response to nonlinear-vibration-equation of 1 degree of freedom for numerical analysis. Double half sine pulse of excitation used and analyzed result through spectrum response analysis here. Response of disc spring is compared to response of coil spring by changing ho/t ratio with computer simulation and the usage of disc spring is increased through analysis of effect of design factors. The purpose of this paper is that the shock response of disc spring is calculated through numerical simulation and to design the optimal absorber under the limited condition. And then, the isolation effect was analyzed through the shock test.

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Vibration Analysis and Reduction for Large-scale Diesel Engines (대형 디젤엔진의 진동 분석과 저감)

  • Bae, Yong-Chae;Kim, Hee-Soo;Lee, Wook-Ryun;Lee, Doo-Young;Kim, Bong-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.10
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    • pp.1047-1052
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    • 2011
  • Diesel engines are widely used as power supplies for isolated islands as well as emergency power supplies for large-capacity power plants because of their rapid response to operation, high reliability, and good durability. However, diesel engines are also vulnerable to damage or degradation of reliability when high levels of vibration are generated in them. This paper shows experiments and analysis for the determination of the causes of high-vibration phenomena in large-scale diesel engines, which have experienced various power decreases over several years because of the high levels of vibration. The main cause of the vibration is identified as the resonance created by the torsional vibration of its crank axis, and the appropriate countermeasures that were designed worked well when applied in field tests.

A Study for Basic Durability Assessment of Shale Shaker (셰일 셰이커 기초 내구성 평가에 관한 연구)

  • Oh, Jung-Soo;Kim, Sung-Min;Whang, Jong-Duk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.10
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    • pp.296-302
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    • 2019
  • In this study, a basic durability assessment was performed by selecting the main part of a trial product of a shale shaker, which is one of components for a mud circular system. For a preliminary durability assessment, it was assumed that the lifetime of the bearing for the vibrator motor and the stiffness of the support spring are affected by the vibration when the motor operates continuously. In the case of the motor, the initial p-p level was 0.72 g, but after 100 hours of operation, the p-p level was rapidly increased to 1.26 g. Bearing defects could be estimated through ball defect frequency analysis. In the case of the spring, the stiffness of the spring was reduced by approximately 3.78% at the end of 2,000 hours of the fatigue-durability test by applying excitation conditions to shale shaker body. In the future, we will analyze the influence of the particle removal efficiency of the shale shaker.

Correlation Analysis Between Chemical Degradation Characteristics of Grease and Degradation Characteristics of Bearing Through Durability Test (내구시험을 통한 베어링의 열화 특성과 그리스의 화학적 열화 특성 연관성 분석)

  • Kang, Bo-Sik;Lee, Choong-Sung;Ryu, Kyung-Ha
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_3
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    • pp.1239-1246
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    • 2022
  • This paper introduces the effect of grease on the degradation characteristics of bearings used as key components of packaging equipment and automation systems. Bearings parts are installed to fix and support the rotating body of the system, and performance degradation of the bearings has a great effect on the life of the system too. When bearings are used in various devices and systems, the grease is applied to reduce friction and improve fatigue life. Determining the type of lubricant (grease) is important because it has a great influence on the operating environment and lifespan and ensures long lifespan of systems and facilities. However, studies that simultaneously compared and analyzed the change in mechanical degradation characteristics and the comparison of chemical degradation characteristics according to grease types under actual operating conditions are insufficient. In this paper, three types of small harmonic drive, high-load reducer, and low-load reducer grease used in power transmission joint modules are experimentally selected and finally injected into ball bearings with a load (19,500N) to improve bearing durability. Degradation characteristics were tested by attaching to test equipment. At this time, after the durability test under the same load conditions, the mechanical degradation characteristics, that is temperature, vibration according to the three greases types. In addition, the chemical degradation characteristics of the corresponding grease was compared to present the results of mutual correlation analysis.

Study on the control of VCM and its application to the vibration isolator (VCM의 제어 및 제진 장치 응용에 관한 연구)

  • Kim, Jin-Man;Nam, Taek-Kun
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.1
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    • pp.91-98
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    • 2013
  • The degradation of durability and increase of fatigue on the ship are mainly caused by vibration of the engine and rotating machineries. The damper to minimize the influence from vibration is usually attached between the machineries and its base. General damper applied on the vessel is passive damper which is designed to attenuate specified frequency signals, i.e, high frequency vibration signals. But it is hard to anticipate its performance for low frequency signals. In this research, active vibration isolator using VCM is developed to suppress wide band vibration signals. Routh-Huritz's stable condition, ultimate sensitivity method and parameter tuning are applied to derive PID parameters and 2 and 4 phase choppers are also adapted to drive VCM. Simulation and experiments are executed to confirm the effectiveness of the proposed control schemes.

Vibration Analysis of In-line Three Cylinder Engine with Balance Shaft Using DADS (DADS를 이용한 밸런스 샤프트 장착 직렬 3기통 엔진의 진동 해석)

  • 서권희;민한기;천인범
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.148-156
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    • 2000
  • For the in-line three cylinder engine whose crankshaft has a phase of 120 degrees, the total sum of unbalanced inertia forces occurring in each cylinder will be counterbalanced among three cylinders. However, parts of inertia forces generated at the No.1 and No.3 cylinders will cause a primary moment about the No.2 cylinder. In order to eliminate this out-of-balance moment, a single balance shaft has been attached to the cylinder block so that the engine durability and riding comfort may be further improved. Accordingly, the forced vibration analysis of the in-line three cylinder engine must be implemented to meet the required targets at an early design stage. In this paper, a method to reduce noise and vibration in the 800cc, in-line three cylinder LPG engine is suggested using the multibody dynamic simulation. The static and dynamic balances of the in-line three cylinder engine are investigated analytically. The multibody dynamic model of the in-line three cylinder engine is developed where the inertia properties of connecting rod, crankshaft, and balance shaft are extracted from their FE-models. The combustion pressure within the No.1 cylinder in three significant operating conditions(1500rpm-full load, 4000rpm-full load and 7000rpm-no load)is measured from the actual tests to excite the engine. The vibration velocities at three engine mounts with and without balance shaft are evaluated through the forced vibration analysis. Obviously, it is shown that the vibration of the in-line three cylinder engine with balance shaft is reduced to the acceptable level .

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Vibration Characteristic Analysis of the Main Transformer for KTX (KTX 주변압기의 진동특성 분석)

  • Kim, Jin-Woo;Yang, Jae-Cheol;Heo, Min-Woong;Kim, Dae-Sik;Kim, Ho-Soon
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.649-655
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    • 2011
  • In this paper, the content to carry out the modal testing and to analyze the data as the target of the main transformer installed on KTX is mentioned. The main transformer for KTX is a structure which is over 10 Ton. For the possibility to occur a stress concentration phenomenon exists, the dynamic durability of the system is experimentally needed to understand. To do this, we obtained the vibration data using an accelerometer, an impact hammer, a measuring instrument and gained the frequency response function of the main transformer based on the acquisition data. In this content, when the theoretical model for structural analysis should be established, we think it will be used for the property verification of analytical model. Also, we expect that the measured and analysed data will offer basic research material to maintain the system and diagnose the condition by monitoring the natural frequency of the main transformer for KTX periodically.

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Utilizing virtual vibration tests to optimize physical endurance tests

  • Kihm, Frederic
    • Advances in aircraft and spacecraft science
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    • v.5 no.2
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    • pp.239-249
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    • 2018
  • Physical tests are performed at various stages of the development cycle of a product, from prototype validation to product qualification. Although costly, there are growing demands for qualification tests like endurance vibration testing to be more representative of the real world. At the same time there are growing demands to assess the durability of these items based on FEA simulation. In this paper, we will explain how to set up a CAE-based test and how to correlate the results with some physical measurements. Specific assumptions will be explained and some advantages of using virtual tests will be highlighted such as the reduction of the number of prototypes needed, investigations on failures, evaluation of the level of reliability via sensitivity analysis, evaluation of the margins are at the end of a successful test. This presentation will therefore focus on explaining and showing how virtual tests can enrich the exploitation of physical tests.

Dynamic Characteristics of Ionic-Polymer-Metal-Composite (IPMC의 동적 특성)

  • Jeon, J.H.;Shin, D.G.;Lee, K.H.;Oh, I.K.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.356-359
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    • 2005
  • Ionic-polymer-metal-composite(IPMC), one of new actuation materials of electroactive polymers plated with noble metallic electrodes is known for the fast bending upon electric field. The IPMC strip bends towards anode under electrical field. It has many merits of low driving voltage, quick responsiveness, high durability, possibility of miniaturizability. In this paper, we studied for developing the large deflection of IPMC according several fabricating parameters. We measured the large deflection by the different process of sandpaper and sandblasting in surface treatment, the initial compositing process and the surface electroding process, and the different counter ions in ion exchanging process. In fundamental, the displacement of IPMC strip depends on voltage magnitude and applied signal frequency and its maximum deformation is observed at a critical frequency, resonant frequency.

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Tire Cavity Noise Reducing Material Development (타이어 공명 소음 저감체 개발)

  • Lee, Sang-Ju;Kang, Hyun-Seok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.658-661
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    • 2008
  • Vibrations transmitted through rolling tire are major sources of road noise in vehicle interior on the range of $0{\sim}500Hz$. Among various road noises, tire cavity noise makes many problems recently. Vehicle NVH performance has improved better and road surfaces are made well. But tires are changed to high inches and low series. So tire cavity noise becomes more serious. In this paper, a designed material for reducing tire cavity noise is proposed. On the surface inside tire, this material is attached at one position using double-tape. This material disperses the pressure variations inside the tire. So a spindle forces at wheel center are reduced. And tire cavity noise at vehicle interior is also reduced. Durability is verified by tire only test and vehicle test. Noise performance also compared with peak levels after attaching this material.

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