• Title/Summary/Keyword: Vibration ball

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A Study on Failure Diagnosis System for a Hydraulic Pump in Injection Molding Machinery Using Vibration Analysis (진동 분석을 이용한 사출성형기 유압펌프 결함 진단 시스템에 관한 연구)

  • Kim, Taehyun;Jeon, Yongho;Lee, Moon Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.343-348
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    • 2013
  • In line with the advances in factory automation, various pieces of equipment are now operated in batch processes controlled by computers. However, many kinds of faults can occur in complicated and large systems, which can result in low productivity and economic loss. The reliability and safety of systems have been studied because of the difficulty of determining the severity and location of faults. Therefore, it is necessary to detect and diagnose such faults in order to guarantee the reliability and safety of the equipment. In this paper, a diagnosis method for the ball bearings of a hydraulic pump is applied using a vibration signal for the maintenance of injection molding equipment. The bearings' defects are selected as a main failure mode through a failure mode and effect analysis (FMEA). Usually, there are nonlinear and impulse components of vibration in a ball bearing with faults. For the effective fault diagnosis of a ball bearing, nonlinear diagnostic methods and time-frequency analysis are applied, in addition to the methods currently used, such as power spectrum, time series analysis, and statistical methods. As a result of this study, a failure diagnosis system is provided that is useful even for non-experts. This is a condition-based method that makes it possible to resolve problems in a timely and economical way, in contrast to the prior method, which required regular but wasteful maintenance based on the experience of expensive external experts.

Study on the Characteristics and Development of Impact Dynamic Vibration Absorber (충격식 감쇠기를 이용한 동흡진기의 개발에 관한 연구)

  • Kim, Won-Cheol;Lee, So-Hwan;Yang, Bo-Seok
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.32 no.4
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    • pp.421-431
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    • 1996
  • From comparing the impact dynamic absorber with the impact damper in the auxiliary vibration system with the conventional dynamic absorber, the following conclusions are obtained as follows ; 1. Recognizing that the amplitude restraining effect of the impact dynamic absorber become resonable in a comparison of conventional one development of an improved dynamic absorber may be probable. 2. With increasing the frequency ratio, the 1st resonance peak is higher but the 2nd one gets lower. In addition, the frequency ratio is peak located at the same resonance. 3. The optimum impact clearance is smaller and the vibration constraining effect becomes better with and increase in the mass of impact ball. And it is recognizable that the optimum tuning frequency ratio and impact clearance in an accordance with the mass ratio are varied. 4. The optimum tuning condition becomes gradually lower than the case of r=1 and maximum amplitude becomes lower with an increment in the mass ratio. However, the impulse clearance is larger and the working range of restraining vibration amplitude become smaller with a decrement in the mass of impact ball.

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A Case Study of Air Ball Blasting Method (에어볼 발파공법에 의한 진동 및 폭음 계측연구)

  • Lee Shin;Kim Sang-Wook;Kang Dea-Woo
    • Explosives and Blasting
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    • v.23 no.2
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    • pp.15-21
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    • 2005
  • Already, VARI-STEM, CAS-BAG, POWER DECK etc. are used by various blasting methods to take the advantage of air decking technology in abroad. This study analyzed the application and the effect of Air ball blasting method in domestic blasting area. It is shown that blasting vibration was showed decrease about $30\~40\%$ and quantities of explosives was shown decrease about $20\~25\%$. Also, in the case of using air ball blasting method, it is found for airblast to be lower than common blasting method.

Effects of the sound field characteristics of the receiving room on heavy-weight impact sound measurement generated by impact ball (임팩트 볼에 의한 중량충격음 측정에 있어서 수음실 음장특성의 영향)

  • Yoo, Seung-Yup;Lee, Sin-Young;Jeong, Young;Jeon, Jin-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.622-625
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    • 2006
  • This study is a fundamental investigation for standardization of the heavy-weight floor impact measuring method by the impact ball. The distribution chrematistics of floor impact sound level and reverberation time in a receiving room of the testing building for floor impact sound were measured with variations of number and arrangement of the sound-absorbing materials. Total 8 cases were investigated. The distribution of the floor impact sound level($L_{i,\;Fmax}$) was measured at 30 points with same intervals. The absorption coefficient of the room is 0.10 in case of installation of 6 absorbing materials and 0.02 in case of non-installation. The distribution shape of the impact sound pressure level was similar to the result of the bang machine driving at the measured frequency range. However, the overall reduction of the impact sound level investigated in the 125 to 500 Hz shows that the sound absorption characteristics of the receiving room actually affects the result of the heavy-weight impact measurement.

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Design of Ball Bearing Type OIS Actuator for Mobile Camera Module (모바일 카메라 모듈용 볼베어링 방식 OIS 액추에이터 설계)

  • Song, Myeong-Gyu;Son, Dong-Hun;Park, No-Cheol;Park, Kyoung-Su;Park, Young-Pil;Lim, Soo-Cheol
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.4
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    • pp.361-372
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    • 2010
  • Optical image stabilization is a technique to compensate the image blurring caused by some vibrations of camera at the exposure time. Pitching and yawing of camera are sensitive to the image quality so they are usually compensated by optical image stabilization. Corresponding pitching and yawing of a camera, a lens or the image sensor is translated in two-axis direction and then the optical path of camera is adjusted. In this paper, two-axis OIS actuator for mobile camera module is suggested and designed. The actuator is a voice-coil actuator that uses the electromagnetic force of voice-coil to make compensation motions. And ball bearing is used to reduce friction force. Magnetic attractive force between magnets and yokes acts as a preload and magnet springs. Prototype actuator is fabricated to measure the friction force and to verify the feasibility of the OIS actuator with ball bearing. At last, the actuator is improved in consideration of driving force and friction force. Design of experiments is used for designing the actuator.

A Study on Rolling Contact Behaviors of a Flat Rough Surface with a Smooth Ball (구와 평면간의 구름접촉거동에 관한 연구)

  • 김경모;정인성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.554-570
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    • 1990
  • he rolling contact behaviors between a smooth ball and a flat rough surface under dynamic load are intricately affected by many factors, such as the diameter of a ball, normal load and the roughness of a flat surface etc. Accordingly, the experimental study is done to find them on the base of elastic hysteresis loss as theoretical approach is very difficult. The experimental apparatus composed of damped-free vibration system is used. This paper investigates the damping characteristics on the rolling contact area through rolling friction force and logarithmic decrement versus displacement obtained in accordance with the variations of those factors, and presents a new experimental method to find out contact width using the relations of logarithmic decrement and rolling friction force with displacement.

Improvement of Floor Impact Noise Measurement and Method for Rating Floor Impact Noise Isolation Performance (바닥충격음 측정 및 차음 평가의 방향)

  • Jeong, Jeong-Ho;Jeong, Yeong;Seo, Sang-Ho;Song, Hee-Soo;Jeon, Jin-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.269-274
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    • 2004
  • The aims of this study were to Investigate the floor impact noise isolation performance of floating floor with isolation materials and propose the improvement direction of floor impact noise measurement method and evaluation classes using impact ball. Reduction of light-weight impact sound pressure level can be achieved by the finishing materials, such as vinyl finishing material and wooden flooring with isolation materials. Floor impact noise Isolation material which satisfy the properties of the floor impact noise isolation materials cause resonance in the low frequency band and worsen heavy-weight impact sound pressure level. Heavy-weight impact sound level can be reduced by using noise reduction flooring, ceiling and increase of slab thickness. Strong impact force in low frequency bang below 63Hz of bang machine is not similar to human impact source and causes some problem in evaluating heavy-weight impact noise but heavy-weight impact noise measurement and evolution using impact ball which is very similar to human impact is more reliable than bang machine. Correction value on the background noise and sensitivity of residents should be considered on the floor impact noise evaluation classes.

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Vibration analysis of a misaliagned rotor system supported by ball bearings (축어긋남이 있는 볼베어링 지지 회전체의 진동해석)

  • 이영섭;이종원
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.247-252
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    • 1997
  • 축어긋남이 있는 회전체-볼베어링계의 진동을 묘사할 수 있는 모델을 개발하였다. 이 모델은 축어긋남의 효과로서 커플링과 베어링에 작용하는 힘과 모멘트, 그리고 이에 의한 변형을 고려하였으며, 실험과 수치해석 결과로부터 모델의 타당성을 검증하였다. 그 결과는 각축어긋남이 심해짐에 따라 타원 형태의 선회궤적을 보여주며, 어긋남방향의 회전체 고유진동수와 베어링 강성계수가 크게 증가하는 것으로 나타났다. 그리고 이러한 현상은 어긋남 방향의 베어링 모멘트 강성증가에 의한 것으로 밝혀졌다.

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Influence of Materials and Embedded Depth of Isolation Barrier on Ground Vibration - With Point Loaded Centrifugal Tests - (진동 차단벽재료 및 타설심도가 방진효과에 미치는 영향 - 점가진 원심모형실험을 중심으로 -)

  • 이강일;김태훈
    • Journal of the Korean Geotechnical Society
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    • v.20 no.6
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    • pp.41-49
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    • 2004
  • In general, open trenches or in-filled trenches have been used to isolate transmitting of vibration. Recently alternative methods, in which various materials are used for wall barriers have been proposed and performed in several sites. Although the effects of these methods are verified, resonable and qualitative evaluation methods have not yet been conducted. It may be because many factors, such as the characteristics of vibration sources, ground condition, and parameters of wall barrier are coupled complicatedly. In this study, a series of centrifugal modelings were conducted in order to examine the evaluation method of a vibration wall barrier when point load transmits to the surface. The experiments were performed with different stiffness of wall barriers and different depths of installations. Using the results obtained from tests, effects of those variables on the efficiency of vibration barrier were analyzed. Through this investigation we observed vibration transmission of under ground, and verified the applicability of ball dropping system which was developed in this study.

Experimental study of Auto Balancer Using Steel Ball (볼을 이용한 자동평형장치의 실험적 연구)

  • 김유신;양보석;전상범;이장우;김성진
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.04a
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    • pp.53-59
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    • 1996
  • 오늘날 산업현장에서 사용되는 대부분의 기계와 가전 제품에는 회전기계가 중요한 역할을 담당하고 있고, 이러한 회전 요소에서 종종 진동이 발생하여 문제가 되고 있다. 이러한 진동이 발생시키는 원인 중에서도 회전체의 불평형(unbalance)이 대부분이다. 이러한 불평형 중에도 매 운전 사이클마다 불평형의 크기나 위치가 바뀌는 경우에는 평형잡이 기계로는 불평형을 수정할 수 없다. 이를 자동적으로 수정하는 장치로써 Thearle가 볼(steel ball)을 이용한 자동평형장치를 제안하였고, 정상는 2개의 볼을 내장한 1개 또는 2개의 원판을 설치하여 계의 기본적인 진동특성을 조사하였다. 그리고 볼과 저점성유체를 내장한 단일원판의 자려진동에 대한 안정성을 조사한 연구결과도 있다. 본 연구에서는 위의 이론들을 기초로 하여 1) 2개의 원판을 모델한 기본적인 진동거동, 2) 자동 평형장치로서 이용가능한 운전영역과 자려진동의 발생 영역 및 조건, 3) 계의 파라메터, 즉 각가속도, 원판내의 유체의 점성계수 및 볼의 갯수의 변화에 대한 자동평형장치의 성능 등을 실험적으로 조사하였다.

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