• Title/Summary/Keyword: Vibration Signals

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Diagnosis of rotating machines by utilizing a back propagation neural net

  • Hyun, Byung-Geun;Lee, Yoo;Nam, Kwang-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.522-526
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    • 1994
  • There are great needs for checking machine operation status precisely in the iron and steel plants. Rotating machines such as pumps, compressors, and motors are the most important objects in the plant maintenance. In this paper back-propagation neural network is utilized in diagnosing rotating machines. Like the finger print or the voice print of human, the abnormal vibrations due to axis misalignment, shaft bending, rotor unbalance, bolt loosening, and faults in gear and bearing have their own spectra. Like the pattern recognition technique, characteristic. feature vectors are obtained from the power spectra of vibration signals. Then we apply the characteristic feature vectors to a back propagation neural net for the weight training and pattern recognition.

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Development of Fault Monitoring Technique for Agitator Driving System

  • Park, Gee-yong;Park, Byung-suk;Yoon, Ji-sup;Hong, Dong-hee;Jin, Jae-hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.32.1-32
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    • 2002
  • The fault monitoring technique is presented for identifying the status of the agitator driving system in thermal reduction reactor. For identifying a fault such as bearing defect or clearance blocking, Wavelet transform (WT) is applied to vibration signals and features are extracted. For classification, the fuzzy ARTMAP is employed. With the features from WT, a single training epoch and a single learning iteration are sufficient for the fuzzy ARTMAP to classify the faults. The test results show the perfect classification though some features extracted from the test data are distorted against those in the training data

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Sensor Fusion and Neural Network Analysis for Drill-Wear Monitoring (센서퓨젼 기반의 인공신경망을 이용한 드릴 마모 모니터링)

  • Prasopchaichana, Kritsada;Kwon, Oh-Yang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.77-85
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    • 2008
  • The objective of the study is to construct a sensor fusion system for tool-condition monitoring (TCM) that will lead to a more efficient and economical drill usage. Drill-wear monitoring has an important attribute in the automatic machining processes as it can help preventing the damage of tools and workpieces, and optimizing the drill usage. In this study, we present the architectures of a multi-layer feed-forward neural network with Levenberg-Marquardt training algorithm based on sensor fusion for the monitoring of drill-wear condition. The input features to the neural networks were extracted from AE, vibration and current signals using the wavelet packet transform (WPT) analysis. Training and testing were performed at a moderate range of cutting conditions in the dry drilling of steel plates. The results show good performance in drill- wear monitoring by the proposed method of sensor fusion and neural network analysis.

Motion Control of Inchworm using Input Shaping and Genetic Algorithm (입력 성형과 유전 알고리즘에 의한 자벌레 운동제어)

  • Kim, In-Soo;Kim, Ki-Bum;Park, Seung-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.3
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    • pp.313-319
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    • 2017
  • This study presents a genetic algorithm (GA) to design a PID controller systematically for an inchworm operated by piezoelectric actuators. The performance index considering overshoot and settling time is adopted to search an optimal PID gain using GA. The piezoelectric actuator shows nonlinear characteristics including hysteresis and residual displacement. The PID feedback system combined with an integrator is used to improve the ability of tracking the complex input signals and suppressing the steady state error. The PID controller tuned by GA can track the various motion contours effectively. However, the PID controller shows an improper residual vibration under the application of high-frequency square input. The input shaper combined with the feedback system can overcome this limitation of the PID controller.

Identification of Nonlinear Parameters of Electrodynamic Direct-Radiator Loudspeaker with Output Noise (출력 소음을 고려한 직접방사형 라우드스피커의 비선형 매개변수 규명)

  • 박석태;홍석윤
    • Journal of KSNVE
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    • v.8 no.5
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    • pp.887-899
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    • 1998
  • It has been resulted that Lagrange multiplier method with statistical approach was superior to traditional harmonic balance method in identifying the nonlinear loudspeaker parameters when output signals were contaminated with Gaussian random noise. We have known that the displacement-dependent characteristic values of nonlinear parameters identified by traditional harmonic balance method were estimated less than original values by the increase of output noise and the stiffness coefficients were very sensitive to output noise. Also, by the sensitivity analysis we have verified that the harmonic distortions in acoustic radiation was mainly due to nonlinearity of force factor caused by uneven magnetic fields and that reducing the nonlinearity of damping coefficients were very effective for improving second harmonic distrotion of acoustic radiation.

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Indentification of Coherent/Incoherent Noise Sources Using A Microphone Line Array (독립, 비독립 음원이 동시에 존재할 경우 선형 마이크로폰 어레이를 이용한 소음원 탐지 방법)

  • 김시문;김양한
    • Journal of KSNVE
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    • v.6 no.6
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    • pp.835-842
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    • 1996
  • To identify the locations and strengths of acoustic sources, one may use a microphone line array. Apparent advantage of the source identification method utilizing a line array is that it requires less measurement points than intensity method and holography. This method is based on the information of magnitude and phase difference between pressure signals at each microphone. Since those differences are dependent on the source model, we have to assume them such as plane, monopole, etc. In this paper the conventional source identification methods such as beamforming method and MUSIC method are briefly reviewed by modeling a source as plane and spherical wave, then a modified method is introduced. This can be applied to sound field which may by either coherent or incoherent. Typical simulations and experiment are performed to confirm this identification method.

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Emergency Blockage Application of Engine Part for Integrated Propulsion Performance Test (추진시스템 종합성능시험에서의 엔진부 비상정지 설정)

  • 하성업;이정호;권오성;김병훈;강선일;한상엽
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.171-176
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    • 2003
  • A Test Facility was established to carry out the integrated propulsion performance tests(IPPT). To perform IPPT's with maximum safety, an emergency blockage system was investigated. An emergency blockage system using combustion chamber pressure and acceleration signals was set up to monitor ignition delay and fail, flame out, propellant feeding status, unstable combustion and excessive structural vibration. With such system, the maximum safety could be secured by rapid judgement and follow-up measures, which made IPPT's be safely completed.

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Detection Technique of Fault Phenomena Using Power Parameters in Grinding Process

  • Kwak, Jae-Seob;Ha, Man-Kyung
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.1
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    • pp.5-12
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    • 2002
  • The grinding process has been mainly used fur finishing metal products as final machining stage. But chatter vibration and bum of a workpiece have a bad effect on the machined surface and should be detected in modern grinding process. This paper deals with a fault detection of the cylindrical plunge grinding process by power parameters. During the grinding process the power signals of an induced motor were sampled and used to determine the relationship between fault and change of power parameters. A neural network was used far detecting the grinding fault and an influence of power parameters to the grinding fault was analyzed.

The Use of Support Vector Machines for Fault Diagnosis of Induction Motors

  • Widodo, Achmad;Yang, Bo-Suk
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.46-53
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    • 2006
  • This paper presents the fault diagnosis of induction motor based on support vector machine (SVMs). SVMs are well known as intelligent classifier with strong generalization ability. Application SVMs using kernel function is widely used for multi-class classification procedure. In this paper, the algorithm of SVMs will be combined with feature extraction and reduction using component analysis such as independent component analysis, principal component analysis and their kernel (KICA and KPCA). According to the result, component analysis is very useful to extract the useful features and to reduce the dimensionality of features so that the classification procedure in SVM can perform well. Moreover, this method is used to induction motor for faults detection based on vibration and current signals. The results show that this method can well classify and separate each condition of faults in induction motor based on experimental work.

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Development of a System for Diagnosing Faults in Rotating Machinery using Vibration Signals

  • Oh, Jae-Eung;Lee, Choong-Hwi;Sim, Hyoun-Jin;Lee, Hae-Jin;Kim, Seong-Hyeon;Lee, Jung-Youn
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.54-59
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    • 2007
  • It is widely recognized that increasing the accuracy and diversity of rotating machinery necessitates an appropriate diagnostic technique and maintenance system. Until now, operators have monitored machinery using their senses or by analyzing simple changes to root mean square output values. We developed an expert diagnostic system that uses fuzzy inference to expertly assess the condition of a machine and allow operators to make accurate judgments. This paper describes the hardware and software of the expert diagnostic system. An assessment of the diagnostic performance for five fault phenomena typically found in pumps is also described.