• 한국정밀공학회지
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• 제21권4호
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• pp.132-139
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• 2004

The open section members have been used as the members of vehicle such as automotives, airplanes and trains. When vehicles are crashed, these members have absorption of the energy and it is necessary for retainment of the survival space, and as the result, the prediction for the displacement of members in this case of the crash of vehicles is very important. The displacements of members in this case of the crash of automotives show combined aspect of both axial collapse and bending collapse. In the rollover accident when bending collapse happen, the collapse of each members is progressed by the plastic hinge which made from bending moment, and therefore the research for the behavior of members under bending moment after collapse is necessary to determine the internal energy which the members can absorb and the deformed shapes of the members on the step of design. In this paper, the characteristics of bending collapse at the members of the open cross-section were studied with experiment and numerical analysis. We made a comparative studied of the result of the experiment, and changed the axis according to the parallel-axis theorem.

• 한국기계가공학회지
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• 제11권6호
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• pp.82-87
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• 2012

The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.

• 한국자동차공학회논문집
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• 제3권1호
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• pp.33-44
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• 1995

As the occupant safety receives more attention from automobile industries. protection systems have been developed quite well. Developed protection systems must be evaluated through real tests in crash environment Since the real tests are extremely expensive. computer simulations are replaced for some prediction of the real test In the computer simulation. it is very crucial to express the real environment precisely in the modeling precess. The energy absorbing(EA) steering system has a very important rote in vehicle crashes because the occupant can hit the system directly. In this study. the EA steering system is modeled precisely. analyzed for the safely and designed by an optimization technology. First. the EA steering system is disassembled by parts and modeled by segments and joints. The segments are modeled by rigid bodies in motion and they have resistances in contact. Spring-damper elements and force-deflection curves are utilized to represent the joints. The body block test is cal lied out to validate. the modeling. When the test results are not enough for the detailed modeling. the differences between tests and simulations are minimized to calculate unknown parameters using optimization. The established model is applied to a crash simulation of a full-car model and tuned again. After the modeling is finished. components of the steering system are designed by an optimization algorithm. In the optimization process. the compound injury of a driver is defined and minimized to determine the chracteristics of the components. The second. order approximation algorithm has been adopted for the optimization.

• 한국소음진동공학회논문집
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• 제22권4호
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• pp.335-343
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• 2012

As a matter of fact, it has been not allowed to modify the shape of a vehicle body skeleton since the technical definition for the structure was fixed and the corresponding molds were developed. By the way, if it is available to apply an alternative to reinforce the skeleton without changing its mold, it must be much flexible to improve the performance qualities relevant to not only NVH(noise, vibration and harshness) but also crash and durability. Recently, a solution of so-called composite body becomes available for the need. We present a design method to insert the composite body inside a vehicle body skeleton in order to improve a structure-borne noise at the idle condition. The algorithms, topology optimization and design sensitivity analysis, are applied to mainly search the sensitive structural sections in the body skeleton and to extract the target stiffness of the sections. Inserting the composite bodies into the sensitive portions, it is predicted to achieve the countermeasures which can compromize the design availability in terms of the idle noise and weight. According to the validation result with test vehicles, the concerned noise transfer function is reduced and the idle booming noise is resultantly improved.

• 한국수소및신에너지학회논문집
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• 제22권4호
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• pp.520-526
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• 2011

In recent years, it is very important that hydrogen storage system is safe for user in any circumstances in case of crash and fire. Because the hydrogen vehicle usually carry high pressurized cylinders, it is necessary to do safety design for fire. The Global Technical Regulation (GTR) has been enacted for localized and engulfing fire test. High pressure hydrogen storage system of fuel cell electrical vehicles are equipped with Thermal Pressure Relief Device (TPRD) installed in pressured tank cylinder to prevent the explosion of the tank during a fire. TPRDs are safety devices that perceive a fire and release gas in the pressure tank cylinder before it is exploded. In this paper, we observed the localized and engulfing behavior of tank safety, regarding the difference of size and types of the tanks in accordance with GTR.

• 한국자동차공학회논문집
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• 제13권6호
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• pp.84-92
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• 2005

This paper is concerned with optimum design of a center-pillar assembly induced by the high-speed side impact of the vehicle. In order to simulate deformation behavior of the center-pillar assembly, simplified finite element model of the center-pillar and a moving deformable barrier are developed based on results of the crash analysis of a full vehicle model. In optimization of the deformation shape of the center-pillar, S-shaped deformation is targeted to guarantee reduction of the injury level of a driver dummy in the crash test. Tailor-welded blanks are adopted in the simplified center-pillar model to control the deformation shape of the center-pillar assembly. The thickness of each part which constitutes the simplified model is selected as a design parameter. The thickness of parts which have significant effect on the deformation mechanism are selected as design parameters with sensitivity analysis based on the design of experiment technique. The objective function is constructed so as to minimize the weight and lead to an S-mode deformation shape. The result shows that the simplified model can be utilized effectively for optimum design of the center-pillar members with remarkable saving of computing time.

• 한국도로학회논문집
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• 제9권4호
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• pp.215-226
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• 2007

차량방호 안전시설에 대한 성능의 검증은 충돌시험의 가속도와 각속도 데이터를 사용하여 산정한 탑승자 안전지수를 평가하여 이루어진다. 탑승자 안전지수로는 THIV(Theoretical Head Impact Velocity), PHD(Post-impact Head Deceleration), ASI(Acceleration Severity Index), OIV(Occupant Impact Velocity)와 ORA(Occupant Ridedown Acceleration)가 있다. 탑승자 안전지수 계산에 상이한 데이터 처리과정과 수치절차의 적용이 가능하기 때문에 동일한 시험 데이터에 대하여 다양한 탑승자 안전지수값이 결정될 수 있어서 혼란이 초래되고 있는 실정이다. 이러한 문제를 해결하기 위하여 다양한 상세절차와 데이터 처리과정이 탑승자 안전지수에 미치는 영향을 조사하였다. 지침에 제시된 계측시간간격을 사용하여 차량충돌시험이 수행된다면 보간법과 수치적분방법은 THIV와 OIV 값에 영향을 크게 미치지 않았다. 그리고 PHD에 대한 10msec 이동평균방법과 데이터 처리과정의 영점보정은 탑승자 안전지수에 상당한 영향을 미치기 때문에 이에 관한 구체적인 방법이 지침에 규정되어야 한다.

• 산업기술연구
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• 제20권B호
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• pp.131-138
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• 2000

In this paper, we would like to develop the bending collapse specific equation of aluminum members which are usually used in light-weight vehicle or electromobiles. The result of the developed equation are compared with that of test and finite element methods as the moment-rotational angle curves. Three types of aluminum members are tested with the pure bending collapse test rig. PAM-CRASH and ABAQUS program are used for finite element analysis. As the result the developed bending collapse governing equation is accurate in estimating the yield moment and the maximum moment. Especially, in the case of the local buckling and the delayed buckling, the developed equation is better effective than F.E.M.

• 한국산학기술학회논문지
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• 제14권6호
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• pp.3013-3022
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• 2013

SMART Highway 종방향 배리어 상위등급 SB5-B 대형차 충돌조건을 만족하면서 120km/h의 소형차충돌속도를 130km/h로 상향시킬 수 있는 가능성이 조사되었다. 실물 충돌시험의 결과에 Calibrate된 입력 변수를 적용한 컴퓨터 시뮬레이션을 통하여 120km/h 소형차 충돌속도에 대한 차량의 종방향(longitudinal)과 횡방향(transverse) 속도변화가 THIV 한계를 만족시킬 수 있도록 다양한 배리어 모델이 개선되었고 이 과정을 통해 결정된 배리어 모델이 SB5-B 실물충돌시험을 통과하였다. 통과된 배리어 모델 slip block-out 날개의 각도를 변화시키면서 120km/h 소형차 충돌속도의 상향가능성을 유한요소해석(FEA)을 통하여 조사하고 실물차량 충돌시험을 수행하였다. 소형차충돌속도 130km/h에 대한 표준시험 여건이 갖추어 진다면 소형차 충돌속도 130km/h로 상향시킬 수 있는 가능성이 높은 것으로 조사되었다.

• 자동차안전학회지
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• 제4권2호
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• pp.37-43
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• 2012

The purpose of this research is to obtain and analyze dynamic responses from human volunteers for the development of the human-like mechanical or mathematical model for Korean males in automotive rear collisions. This paper focused on the introduction to a low-speed rear impact sled test involving Korean male subjects, and the accumulation of the motion of head and neck. A total of 50 dynamic rear impact sled tests were performed with 50 human volunteers, who are 30-50 year-old males. Each subject can be involved in only one case to prevent any injury in which he was exposed to the impulse that was equivalent to a low-speed rear-end collision of cars at 5-8 km/h for change of velocity, so called, ${\Delta}V$. All subjects were examined by an orthopedist to qualify for the test through the medical check-up of their necks and low backs prior to the test. The impact device is the pendulum type, tuned to simulate the crash pulse of a real vehicle. All motions and impulses were captured and measured by motion capture systems and pressure sensors on the seat. Dynamic responses of head and T1 were analyzed in two cases(5 km/h, 8 km/h) to compare with the results in the previous studies. After the experiments, human subjects were examined to check up any change in the post medical analysis. As a result, there was no change in MRI and no injury reported. Six subjects experienced a minor stiffness on their back for no more than 2 days and got back to normal without any medical treatment.