• Title/Summary/Keyword: Vehicle crash test

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Study on the design of the passenger cars bumper rail to reduce the weight (자동차 범퍼 레일의 경량화 설계에 관한 연구)

  • 김이규;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.563-566
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    • 2000
  • Recently vehicle development trend puts emphasis on cost reduction and performance improvement through weight reduction, and safety security to protect passenger and chassis against external impact. Primary factors effected on vehicle safety are chassis structure, chassis system, and safety equipment like bumper. Research in part of weight reduction is proceeding actively about prohibition of over-design and material through optimal design method. Bumper in these factors is demanded two of all factors, safety security and weight reduction. It is the part that prohibits or reduces a physical impact in low speed crash. Bumper is composed of a few parts but this study exhibits the shape of bumper rail has a role on energy absorption of safety security and weight reduction from structure analysis of bumper rail's variable shape surface.

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Development for Shock Absorption System by Using FE Analysis (FE 해석을 통한 충격흡수시설의 개발)

  • Kang, Y.H.;Kim, H.J.;Park, D.H.;Kim, K.S.;Kang, B.S.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.224-229
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    • 2000
  • This paper describe a (mite element computer simulation of a absorption system using full scale car crash test. The full scale test selected for this study is a 80kmh frontal, side and 25% offset impact of a 1993 Ford Taurus vehicle into a absorption system. This absorption system has external rubber and internal steel pannel. This simulation has completed for decision of these components energy absorption performance. Dynamical performance of this system and movement are obtained from this simulation. and then We can appreciate the safety of passenger from measure the vehicle C.G's acceleration.

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Strength Analysis of Luggage Intrusion into Recreational Vehicle Seat (RV 차량 시트의 적재물 침입 강도해석)

  • Bae Jinwoo;Kang Sungjong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.4
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    • pp.160-166
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    • 2005
  • In recent, recreational vehicles, which efficiently provide wide inner space for various utilities, are highly preferred in automobile market. Though those vehicles enable to load much luggage in space behind the last seat, in case of frontal impact with high velocity the luggage strongly collides into the seat back and the passengers in. the last seat could be severely injured. Therefore, high strength against luggage intrusion is required for the last seat, and it is regulated by law of ECE R17. In this study, for a recreational vehicle under developing, an analysis technique for simulating seat crash in accordance with luggage intrusion test of ECE R17 was investigated. The results exhibited good correlation with the test ones.

Light Weighted Design of Aluminum Bumper Backbeam by Rib Shape Change (리브 형상 변경에 의한 알루미늄 범퍼 백빔의 경량화 설계)

  • Kang, Sungjong
    • Journal of Auto-vehicle Safety Association
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    • v.10 no.2
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    • pp.6-12
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    • 2018
  • Optimized section shape of aluminum bumper backbeam for enhancing the front high speed crashworthiness was investigated. Front body analysis model of a convertible vehicle was built up and parameter studies were carried out with changing the inner rib shape and the section thickness distribution. First an inner rib shape displaying most efficient structural performance was selected. Next, for the selected section the effect of section thickness combination was examined. Also, a light weighed backbeam section displaying crash performance over the current design was suggested. Finally RCAR front low speed impact analyses were carried out for the optimized models.

Foam Filling Effect on Bending Collapse Characteristics for Member Section Type (부재단면 형상에 따른 부재 굽힘붕괴 특성의 폼 충진 효과)

  • Lee, Il-Seok;Kang, Sung-Jong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.41-49
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    • 2007
  • More diversified and strengthened safety regulations require higher safety vehicle with less weight. The structural foam can play a role for restraining section distortion of main body members undergoing bending collapse at vehicle crash. In this study, using structural foam modeling technology, validated in previous work, the bending collapse characteristics were evaluated for two types of circular and actual vehicle body frame sections. With changing the foam filling method, outer panel thickness and section shape, load carrying capability and absorbed energy were observed. The results indicate valuable design strategy for effectively elevating bending collapse performance of body members with foam filled.

Bending Collapse Characteristics of Hat Section Beam Filled with Structural Foam (폼 충진 모자단면 빔의 굽힘붕괴 특성)

  • Lee, Il-Seok;Kang, Sung-Jong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.2
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    • pp.92-99
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    • 2006
  • Design capability for high safety vehicle with light weight is crucial to enhancing competitive power in vehicle market. The structural foam can contribute to restraining section distortion in body members undergoing bending collapse at vehicle crash. In this study, first, the validation of analysis model including structural foam model for simulating fracture behavior was discussed, and the bending collapse characteristics of five representative section types were analyzed and compared. Next, with changing the laminate foam shape, load carrying capability and absorbed energy were observed. The results suggests a design strategy of body members filled with laminate foam, leading to effectively elevating bending collapse characteristics with weight increase in the minimum.

Energy Absorption of Collision Post Based on North American CFR Regulations for Railway Vehicles (철도차량의 북미 CFR 법규에 대한 충돌 기둥에너지 흡수에 관한 연구)

  • Kim, Seung-Tech;Jeong, Ji-Ho;Choi, Jeong-Yong;Woo, Kwan-Je
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.8
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    • pp.935-943
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    • 2012
  • In accidents involving the collision of railway vehicles, there is a risk that structural members might penetrate the cab frame of the railway vehicle in the space in which the driver or passengers are seated. To reduce this risk, worldwide, studies on the collision of railway vehicles are underway. In North America, the Code of Federal Regulations (CFR) was revised in 2010 to include crush criteria for a collision and the corner post in an end frame. In this study, a crush analysis and crush test for a collision post and a crash analysis for a rigid cylinder were performed according to the CFR. The analysis and test results were compared and reviewed. This study aims to determine the usefulness of crush analysis for developing various end frames, and to understand the crush and crash characteristics and review the accuracy of the analysis.

Virtual Prototyping Simulation for a Passenger Vehicle

  • Kwon Son;Park, Kyung-Hyun;Eom, Sung-Sook
    • Journal of Mechanical Science and Technology
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    • v.15 no.4
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    • pp.448-458
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    • 2001
  • The primary goal of virtual prototyping is to eliminate the need for fabricating physical prototypes, and to reduce cost and time for developing new products. A virtual prototyping seeks to create a virtual environment where the development of a new model can be flexible as well as rapid, and experiments can be carried out effectively concerning kinematics, dynamics, and control aspects of the model. This paper addresses the virtual environment used for virtual prototyping of a passenger vehicle. It has been developed using the dVISE environment that provides such useful features as actions, events, sounds, and light features. A vehicle model including features, and behaviors is constructed by employing an object-oriented paradigm and contains detailed information about a real-size vehicle. The human model is also implemented not only for visual and reach evaluations of the developed vehicle model, but also for behavioral visualization during a crash test. For the real time driving simulation, a neural network model is incorporated into the virtual environment. The cases of passing bumps with a vehicle are discussed in order to demonstrate the applicability of a set of developed models.

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Design of the Impact Energy Absorbing Members and Evaluation of the Crashworthiness for Aluminum Intensive Vehicle (알루미늄 초경량 차체의 충격 흡수부재 설계 및 충돌 안전도 평가)

  • Kim, Heon-Young;Kim, Jin-Kook;Heo, Seung-Jin;Kang, Hyuk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.216-233
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    • 2002
  • Due to the environmental problems of fuel consumption and vehicle emission, etc., automotive makers are trying to reduce the weight of vehicles. The most effective way to reduce a vehicle weight is to use lighter materials, such as aluminum and plastics. Aluminum Intensive Vehicle(AIV) has many advantages in the aspects of weight reduction, body stiffness and model change. So, most of automotive manufacturers are attempting to develop AIV using Aluminum Space Frame(ASF). The weight of AIV can be generally reduced to about 30% than that of conventional steel vehicle without the loss of impact energy absorbing capability. And the body stiffness of AIV is higher than that of conventional steel monocoque body. In this study, Aluminum Intensive Vehicle is developed and analyzed on the basis of steel monocoque body. The energy absorbing characteristics of aluminum extrusion components are investigated from the test and simulation results. The crush and crash characteristics of AIV based on the FMVSS 208 regulations are evaluated in comparison with steel monocoque. Using these results, the design concepts of the effective energy absorbing members and the design guide line to improve crashworthiness for AIV are suggested.

Study for Real-World Accident Database and Occupant Behavior Analysis in Far-Side Collisions (Far-Side 실사고 분석과 승객거동해석 연구)

  • Jaeho, Shin;Chang Min, Baek
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.4
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    • pp.77-83
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    • 2022
  • Occupant behaviors and body contact with vehicle interior parts are main injury mechanism in far-side collisions. In vehicle side impact accident where the crash accident occurs on the opposite side of the vehicle from the a particular occupant, it is exposed in terms of relatively larger lateral motion to interact with the opposite side of the vehicle structure. The challenge of minimizing motions of upper body and injury risk according to a direct contact is a primary occupant protection research. This study has performed a data analysis of real-world accident database extracted from the 2016~2020 CISS database and a parametric investigation of impact angles and occupant kinematics in far-side lateral and oblique impact simulations. A detailed data analysis was conducted to reveal the relationship among the accident and injury data. Database analysis and computational far-side impact results proposed the fundamental vehicle design for safety improvement in far-side collisions.