• Title/Summary/Keyword: Vehicle Load Test

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A Study on The Load Test of Bogie for Monorail-Type LRT (모노레일 형식 경량전철차량 대차 하중시험에 관한 연구)

  • Kim, Weon-Kyong;Won, Si-Tae
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.939-950
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    • 2011
  • In this study, the load test of rubber tire bogie for monorail type LRT. Bogie for rolling stock in safety operation of the vehicle as an essential core unit before applying to the vehicle safety and reliability should be tested sufficiently. Rubber tire monorail type bogie compared to the traditional bogie wheel lots of formats, the complexity of the load acting static load test, the bogie of the vehicle operation conditions by structural analysis by considering the loading conditions was evaluated by calculating. Test methods and evaluation criteria based on urban rail vehicle performance testing by applying the test were welded parts and materials for the results leading to material fatigue endurance test by applying the result of evaluating the structure has been identified as safe.

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A study on structural integrity and dynamic characteristic of inertial load test equipment for performance test of railway vehicle propulsion control system (철도차량 추진제어장치 성능시험을 위한 관성부하 시험설비의 구조안전성 및 동특성 평가 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Lee, Sang-Hoon;Lee, Dae-Bong
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1389-1394
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    • 2010
  • This paper describes the evaluation of structural integrity and dynamic characteristic of inertial load test equipments for performance test of railway vehicle propulsion control system. The propulsion control system of railway vehicle has to be confirmed of safety and reliability prior to it's application. Therefore, inertial load test equipments were designed through theoretical equation for performance test of propulsion control system. The structural analysis of inertial load test equipments was conducted using Ansys v11.0 and it's dynamic characteristic was evaluated the designed using Adams. The results showed that the structural integrity of inertial load test equipment was satisfied with a safety factor of 10.2. Also, the structural stability was proved by maximum dynamic displacement of 0.82mm.

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Vibration Fatigue Analysis of Automotive Fuel Tank Using Transfer Function Method (Transfer Function Method를 이용한 자동차 연료탱크의 진동 피로 해석에 대한 연구)

  • Ahn, Sang Ho
    • Journal of Auto-vehicle Safety Association
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    • v.12 no.3
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    • pp.27-33
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    • 2020
  • In this paper, the process of predicting efficient durability performance for vibration durability test of automobile parts using vibration test load on automobile fuel tank is presented. First of all, the common standard load that can be applied to the initial development process of the automobile was used for the fuel tank and the vulnerability of the fuel tank to the vibration fatigue load was identified through frequency response analysis. In addition, the vulnerability of the fuel tank was re-enacted through vibration durability test results, and the scale factor was applied to the standard load. In order to predict the vibration durability performance required for detailed design, vibration fatigue analysis was performed on the developed vehicle with the frequency of vibration severity equivalent to the durability test, and the vulnerability and life span of the fuel tank were identified through the process of applying weights to these selected standard loads, thereby reducing the test time of the development vehicle.

An Analytical and Experimental Wheel Tracking Study on Dynamic Interaction of Vehicle (차량의 동적 상호작용에 관한 이론연구 및 윤하중 실험)

  • Kim, Nak-Suk;Pak, Suk-Soon
    • Journal of the Society of Disaster Information
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    • v.2 no.1
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    • pp.39-52
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    • 2006
  • In this paper, an analytical and experimental study was performed in order to determine the effects of interaction between vehicle and structure. Results presented in the paper show that analytical method including moving load effect can investigate the trend of structural response due to dynamic interaction between vehicle and structure. The wheel tracking machine fitted with 2-axle test vehicle can demonstrate more accurate dynamic interaction between vehicle and structure than the wheel tracking machine fitted without 2-axle test vehicle.

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Estimation of Vehicle Driving-Load with Application to Vehicle Intelligent Cruise Control

  • Kyongsu Yi;Lee, Sejin;Lee, Kyo-Il
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.720-726
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    • 2001
  • This paper describes a vehicle driving-load estimation method for application to vehicle Intelligent Cruise Control (ICC). Vehicle driving-load consists of aerodynamic force, rolling resistance, and gravitational force due to road slope and is unknown disturbance in a vehicle dynamic model. The vehicle driving-load has been estimated from engine and wheel speed measurements using a vehicle dynamic model a least square method. The estimated driving-load has been used in the adaptation of throttle/brake control law. The performance of the control law has been investigated via both simulation and vehicle tests. The simulation and test results show that the proposed control law can provide satisfactory vehicle-to-vehicle distance control performance for various driving situations.

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The Structural Analysis and Experimental Verification for Aluminum Light Railway Vehicle (알루미늄 경전철 차체의 해석 및 시험 평가)

  • Park, Kyoumg-Chang;Jeong, Ji-Ho;Lee, Jahng-Wook;Park, Geun-Soo;Woo, Kwan-Je
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.430-435
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    • 2008
  • Hyundai-Rotem Company has designed and manufactured Light Railway Vehicle (LRV) according to the Urban Rail Transit Code, which applies to urban railway vehicles in Korea. The Urban Rail Transit Code specifies the loads, for which vehicle bodies shall be capable of withstanding, identifies how material data shall be used and presents the principles to be used for design verification by analysis and test. The structural design of railway vehicle bodies depends on the loads they are subjected to and the characteristics of the materials they are manufactured from. Therefore Hyundai-Rotem Company has carried out Finite Element Analysis (FEA) and has performed load tests on the vehicle body according to the Urban Rail Transit Code. This research contains the results obtained by the analysis and the load tests. The analysis was carried out using I-DEAS Master Series 12 and load test were carried out using specially designed test jigs and equipment are used for the load tests.

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A Study on the Accelerated Life Evaluation of Drive Shaft for Independent Suspension type AWD Vehicle (독립현가형 AWD 차량의 구동축 가속 수명 평가에 관한 연구)

  • Kim, Do-Sik
    • Journal of Applied Reliability
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    • v.11 no.4
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    • pp.343-356
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    • 2011
  • This paper proposes an accelerated life evaluation of drive shaft. The life test of drive shaft for independent suspension type AWD vehicle should be performed by use of the least test sample because many number of samples can't be used for the test because of its mass capacity and high price. We calculated the no failure test time by application of no failure test concept, and the already performed test data for drive shaft are applied for some kinds of reliability coefficients which are needed for calculation of life test time. And, for analysis of real driving condition of vehicle, the load spectrum is prepared using the needed road condition and vehicle data. The inverse power model is used for accelerated life test. The equivalent torque of load spectrum is achieved by use of Miner's Rule, and then the final accelerating condition is determined by decision of the accelerated test torque. This paper shows that the accelerated life test results corresponds with the target life and the proposed life test method can be very well applied to no failure life test for mass capacity machinery components.

A Study on Structural Integrity and Dynamic Characteristic of Inertial Load Test Equipment for Performance Test of Railway Vehicle Propulsion Control System (철도차량 추진제어장치 성능시험을 위한 관성부하 시험설비의 구조안전성 및 동특성 평가 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Lee, Sang-Hoon;Lee, Dae-Bong
    • Journal of the Korean Society for Railway
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    • v.13 no.4
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    • pp.363-370
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    • 2010
  • This paper describes the evaluation of structural integrity and dynamic characteristic of inertial load test equipments for performance test of railway vehicle propulsion control system. The propulsion control system of railway vehicle has to be confirmed of safety and reliability prior to its application. Therefore, inertial load test equipments were designed through theoretical equation for performance test of propulsion control system. The structural analysis of inertial load test equipments was conducted using Ansys v11.0 and the dynamic characteristic was evaluated using Adams. The results showed that the structural integrity of inertial load test equipment was satisfied with a safety factor of 10.2 on the bearing part under combined load. Also, the structural stability of flywheel according to dynamic simulation was secured by the maximum oscillation displacement within 0.83mm.

Estimation of PTC (Powertrain Cooling) Performance with Heat Rejection Rate (열방출량 (Heat Rejection Rate)을 이용한 PTC (Powertrain Cooling) 성능 추정)

  • Min, Sunki
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3030-3034
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    • 2015
  • It is important to consider powertrain cooling performance, when engine is applied to new vehicle. If the performance is poor, engine will be damaged by overheating. But, the development timing of engine is faster than timing of vehicle, it is difficult to test the cooling performance of new engine and vehicle. In this study the powertain cooling performance was estimated with some test and calculation data. First, the heat rejection test was conducted. From this test, the heat rejection data at required rpm and load was acquired. Second, coolant flow test was conducted. From this test coolant flow rate to radiator was measured. Then engine torque and rpm was calculated from vehicle load and speed. Vehicle load and speed was calculated from test mode. Then by comparing these data, the powertrain cooling performance was estimated.

A Study on Stability Assessment of Vehicle and Track on Transition between Conventional and Zero-Longitudinal Resistance Rail Fastener (일반체결구/활동체결구 접속구간 차량 및 궤도 안정성 평가에 관한 연구)

  • Yang, Sin-Chu;Jang, Seung-Yup;Yoo, Eun;Kim, Jin-Young;Hong, Sung-Mo
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1078-1083
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    • 2008
  • In this paper, assessed are the stability of vehicle and track according to vertical support stiffness difference on the transition between conventional and zero-longitudinal resistance (ZLR) rail fastener on bridge. For this, the spring constants of rail fastener have been determined according to different load ranges - KTX load (with or without impact factor) and test load of EN standards - from results of laboratory test on rail pad, the stability analysis of vehicle and track has been performed according to numbers or installation length of ZLR fasteners using vertical vehicle-track coupled model to consider train-track interaction. The analysis results reveal that only the wheel load variation slightly exceed the limit value when 2 ZLR fasteners are used with spring constant determined within the EN test load range, but, in all other cases, all evaluation items are satisfied. Thus, it can be said that the stability of vehicle and track will not be degraded by ZLR fastener.

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