• 제목/요약/키워드: Valve Seat

검색결과 142건 처리시간 0.026초

속도변화에 따른 엔진 밸브 및 시트 인서트의 마모에 관한 연구 (A Study on Engine Valve and Seat Insert Wearing Depending on Speed Change)

  • 전경진;홍재수
    • 한국자동차공학회논문집
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    • 제11권6호
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    • pp.14-20
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    • 2003
  • The minimization of valve and seat insert wear is a critical factor in the pursuit of engine performance improvement. In order to achieve this goal, we have developed a new simulator, which can generate and control high temperatures up to $900^{\circ}C$ and various speeds up to 80Hz during motion, just like an actual engine. The wear simulator is considered to be a valid simulation of the engine valve and seat insert wear process with various speeds during engine activity. The objective of this work focuses on the different degrees of wear from two different test speeds (10Hz & 25Hz). For this study, the temperature of the outer surface of the seat insert was controlled at $350^{\circ}C$, the cycle number was 2.1$\times$106, and the test load was 1960N. The wear depth and surface roughness were measured before and after the testing using a confocal laser scanner. It was found that a higher speed (25Hz) causes more wear than a lower speed (10Hz) under identical test conditions (temperature, cycle number and test load). In the wear mechanism adhesive wear, shear strain and abrasive wear could be observed.

LPG 용기용 밸브패킹의 누설안전에 관한 수치적 연구 (Numerical Study on the Sealing Safety of a Valve Packing in a LPG Cylinder)

  • 김청균;김태환
    • 한국가스학회지
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    • 제11권1호
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    • pp.34-39
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    • 2007
  • 본 본문에서는 LPG 용기용 밸브의 개폐과정에서 발생하는 밸브패킹과 밸브시트의 상대접촉 마찰작용에 따른 밀봉성에 대한 FEM 해석결과를 제시하고 있다. 개폐용 밸브의 밀봉작용은 나일론-66으로 제조한 디스크 형상의 밸브패킹이 원형 파이프의 밸브시트 단면을 막아 LP 가스의 외부 송출을 차단하면서 완료된다. 밸브패킹은 밸브시트에 대하여 평면으로 접촉밀봉을 하는 경우와 원형홈의 둥근접촉 형상에 대한 밀봉 압착력을 확보하는 두 가지가 있다. FEM 해석 및 실험적 연구결과에 의하면, 밸브패킹을 사용하기 이전의 평면접촉 밀봉 작용력은 4.9 MPa로 높지만, 밸브를 사용한 이후의 원형홈 접촉 밀봉력은 4.4 MPa로 약간 낮게 나타났다. 그러나 이들 최대응력은 나일론 소재의 항복응력 83 MPa에 비하여 대단히 낮은 값이기 때문에 현재의 개폐밸브용 패킹은 과도하게 설계되었다 할 수 있다.

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내연기관 밸브의 동적 접촉 및 응력 해석 (Analysis of Dynamic Contact and Stress of a Valve in Internal Combustion Engine)

  • 이기수;김동우;박상호;조성호;김방원
    • 한국자동차공학회논문집
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    • 제10권2호
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    • pp.159-165
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    • 2002
  • Numerical analysis of dynamic contact and stress developing in the high-speed driven valve of an internal combustion engine is presented. The valve is modeled by finite element techniques, and the dynamic contact between the valve and the valve seat is analyzed by the solution strategies of differential algebraic equations. Also an iterative scheme similar to the augmented Lagrange multiplier method is employed to enforce the contact constraints. It is shown that the contact and separation between the valve and the valve seat can be computed by the finite element techniques without assuming the artificial springs, and the efficiency and accuracy of the solution are demonstrated by the numerical examples.

고밀도화 공정에 의한 Fe-Co 계 밸브시트 합금의 조직변화와 열적 특성 (Thermal Properties and Microstructural Changes of Fe-Co System Valve Seat Alloy by High Densification Process)

  • 안인섭;박동규;안광복;신승목
    • 한국분말재료학회지
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    • 제26권2호
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    • pp.112-118
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    • 2019
  • Infiltration is a popular technique used to produce valve seat rings and guides to create dense parts. In order to develop valve seat material with a good thermal conductivity and thermal expansion coefficient, Cu-infiltrated properties of sintered Fe-Co-M(M=Mo,Cr) alloy systems are studied. It is shown that the copper network that forms inside the steel alloy skeleton during infiltration enhances the thermal conductivity and thermal expansion coefficient of the steel alloy composite. The hard phase of the CoMoCr and the network precipitated FeCrC phase are distributed homogeneously as the infiltrated Cu phase increases. The increase in hardness of the alloy composite due to the increase of the Co, Ni, Cr, and Cu contents in Fe matrix by the infiltrated Cu amount increases. Using infiltration, the thermal conductivity and thermal expansion coefficient were increased to 29.5 W/mK and $15.9um/m^{\circ}C$, respectively, for tempered alloy composite.

작동 토크를 평가 함수로 하는 사중편심 버터플라이밸브 설계 파라미터 민감도 분석 (Sensitivity Analysis of Design Parameters for Quadruple Offset Butterfly Valve by Operating Torque)

  • 이동명;김수영
    • 한국해양공학회지
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    • 제28권2호
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    • pp.160-166
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    • 2014
  • Because of industrial development, industrial facilities are becoming more complex and diversified. Plant industries are focused on productivity improvement, cost reduction, and product uniformity by simplifying production processes using automated control. Furthermore, plant industries require higher pressures and temperatures to improve energy efficiency. For this reason, the valves used in plants are operated under harsh conditions. Globe valves and gate valves are mainly used for high pressure these days. However, these valves have various problems, including low maintainability and high cost, due to structural problems. Therefore, butterfly and ball valve applications are increasing in industrial plants. This paper suggests a quadruple-offset butterfly valve that is applicable to bi-direction use, and the principle design parameters are suggested. The selected design parameters are an eccentric flange center line and shaft centerline(Offset 1), an eccentric seat centerline and disc shaft centerline(Offset 2), the angle between the flange centerline and seat wedge angle(Offset 3), the angle between the vertical direction of the disc shaft centerline and seat centerline(Offset 4), and the seat engagement angle. To analyze the interaction effect of the design parameters, ANOM and ANOVA were performed with an orthogonal array. The parameters were found to have effects in the following order: Offset 2, Offset 1, engagement angle, Offset 3, and Offset 4. The interaction between the parameters was insignificant.

유한요소법을 이요한 고속엔진 밸브 메카니즘의 동적해석 (A Dynamic Analysis of Valve Mechanism of High-Speed Engine Using FEM)

  • 임상준;이기수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.513-516
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    • 2000
  • This paper presents the analytical studies on the stress and strain of driven valve system of internal combustion engines. The stress and strain is predict using FEM. The particular interest is the dynamic strain at a specific point of the valve and valve seat. Cam and follower Assuming that one rigid surface. This study forced the effects changing Young's modulus and density of valve and valve seat contact area. It supports that the indirect method using FEM is reliable for prediction the actual displacement, stress and strain in the valve system.

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Optimum seat design for the quadruple offset butterfly valve by analysis of variance with orthogonal array

  • Lee, Sang-Beom;Lee, Dong-Myung
    • Journal of Advanced Marine Engineering and Technology
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    • 제38권8호
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    • pp.961-967
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    • 2014
  • In onshore and offshore plant engineering, a broad use of pipe system have been achieved and accordingly related technologies has been developed especially in the field of flow control valves. The aim of this study is to suggest the quadruple offset butterfly valve for bi-directional applications which show equivalent operating torque characteristics of the triple offset butterfly valve. Seat design parameters for the quadruple offset butterfly valve are determined by the proposed method utilizing both ANOVA (analysis of variance) and the orthogonal array. Through additive model considering the effect of design parameters on seating torque, mean estimation is performed and thus its optimization results are verified by design of experiment results. The insight obtained from the present study is beneficial for valve design engineers to develop reliable and integrated design of the quadruple offset butterfly valve.

디젤엔진의 밸브회전에 미치는 밸브트레인 설계변수들의 영향에 관한 실험적 연구 (An Experimental Study on the Effect of Valve Train Design Parameters on the Diesel Engine Valve Rotation)

  • 김도중;정영종;이중희
    • 한국자동차공학회논문집
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    • 제12권6호
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    • pp.1-8
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    • 2004
  • In this paper we present the effects that valve train design parameters and operating conditions have on the valve rotation properties of a diesel engine. Rotation of intake and exhaust valves are very closely related to the long term durability of diesel engines. of the valves do not rotate even at a rated engine speed, it causes the uneven wear of the valve seat and valve head contact area, which eventually shortens the engine life. Because the rated speed of a diesel engine is relatively lower than that of a gasoline engine, the operating condition of a diesel engine produces tough environment for valve rotation. Therefore, the valve rotation is an important problem which should be solved in the early stage of engine development. In this study, we developed a new technique to measure the valve rotation and shaking motion simultaneously using three proximity sensors. Valve train rotating properties of a diesel engine were measured under various engine operating conditions.