• Title/Summary/Keyword: V-orthogonal

Search Result 113, Processing Time 0.027 seconds

Micro Cutting of Tungsten Carbides with SEM Direct Observation Method

  • jung, Heo-Sung
    • Journal of Mechanical Science and Technology
    • /
    • v.18 no.5
    • /
    • pp.770-779
    • /
    • 2004
  • This paper describes the micro cutting of wear resistant tungsten carbides using PCD (Poly-Crystalline Diamond) cutting tools in performance with SEM (Scanning Electron Microscope) direct observation method. Turning experiments were also carried out on this alloy (V50) using a PCD cutting tool. One of the purposes of this study is to describe clearly the cutting mechanism of tungsten carbides and the behavior of WC particles in the deformation zone in orthogonal micro cutting. Other purposes are to achieve a systematic understanding of machining characteristics and the effects of machining parameters on cutting force, machined surface and tool wear rates by the outer turning of this alloy carried out using the PCD cutting tool during these various cutting conditions. A summary of the results are as follows: (1) From the SEM direct observation in cutting the tungsten carbide, WC particles are broken and come into contact with the tool edge directly. This causes tool wear in which portions scrape the tool in a strong manner. (2) There are two chip formation types. One is where the shear angle is comparatively small and the crack of the shear plane becomes wide. The other is a type where the shear angle is above 45 degrees and the crack of the shear plane does not widen. These differences are caused by the stress condition which gives rise to the friction at the shear plane. (3) The thrust cutting forces tend to increase more rapidly than the principal forces, as the depth of cut and the cutting speed are increased preferably in the orthogonal micro cutting. (4) The tool wear on the flank face was larger than that on the rake face in the orthogonal micro cutting. (5) Three components of cutting force in the conventional turning experiments were different in balance from ordinary cutting such as the cutting of steel or cast iron. Those expressed a large value of thrust force, principal force, and feed force. (6) From the viewpoint of high efficient cutting found within this research, a proper cutting speed was 15 m/min and a proper feed rate was 0.1 mm/rev. In this case, it was found that the tool life of a PCD tool was limited to a distance of approximately 230 m. (7) When the depth of cut was 0.1 mm, there was no influence of the feed rate on the feed force. The feed force tended to decrease, as the cutting distance was long, because the tool was worn and the tool edge retreated. (8) The main tool wear of a PCD tool in this research was due to the flank wear within the maximum value of $V_{max}$ being about 260 $\mu\textrm{m}$.

Determination of Flow Stress and Cutting Force Prediction of Ti-6Al-4V Material for 3D Printer using S-K Constitutive Equation (S-K 구성방정식을 이용한 프린터용 3D Ti-6Al-4V 재료의 유동응력 결정 및 절삭력 예측)

  • Park, Dae-Gyoun;Kim, Tae-Ho;Jeon, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.17 no.6
    • /
    • pp.68-74
    • /
    • 2018
  • Study on the Ti-6Al-4V have been carried out using cutting simulation, and researches for cutting force and chip shape prediction have been actively conducted under various conditions. However, a 3D printer application method using Ti-6Al-4V metal powder material as a high-power method has been studied for the purpose of prototyping, mold modification and product modification while lowering material removal rate. However, in the case of products / parts made of 3D printers using powder materials, problems may occur in the contact surface during tolerance management and assembly due to the degradation of the surface quality. As a result, even if a 3D printer is applied, post-processing through cutting is essential for surface quality improvement and tolerance management. In the cutting simulation, the cutting force and the chip shape were predicted based on the Johnson-Cook composition equation, but the shape of the shear type chip was not predictable. To solve this problem, we added a damaging term or strain softening term to the Johnson-Cook constitutive equation to predict chip shape. In this thesis, we applied the constant value of the S-K equations to the cutting simulation to predict the cutting force and compare with the experimental data to verify the validity of the cutting simulation and analyzed the machining characterization by considering conditions.

Evaluation of Geometric Correspondence of kV X-ray Images, Electric Portal Images and Digitally Reconstructed Radiographic Images (kV X선 영상, 전자조사문 영상, 디지털화재구성 영상 간 기하학적 일치성 평가)

  • Cheong, Kwang-Ho;Kim, Kyoung-Joo;Cho, Byung-Chul;Kang, Sei-Kwon;Juh, Ra-Hyeong;Bae, Hoon-Sik;Suh, Tae-Suk
    • Progress in Medical Physics
    • /
    • v.18 no.3
    • /
    • pp.118-125
    • /
    • 2007
  • In this study we estimated a geometric correlation among digitally reconstructed radiographic image (DRRI), kV x-ray image (kVXI) from the On-Board Imager (OBI) and electric portal image (EPI). To verify geometric correspondence of DRRI, kVXI and EPI, specially designed phantom with indexed 6 ball bearings (BBs) were employed. After accurate setup of the phantom on a treatment couch using orthogonal EPIs, we acquired set of orthogonal kVXIs and EPIs then compared the absolute positions of the center of the BBs calculated at each phantom plane for kVXI and EPI respectively. We also checked matching result for obliquely incident beam (gantry angle of $315^{\circ}$) after 2D-2D matching provided by OBI application. A reference EPI obtained after initial setup of the phantom was compared with 10 series of EPIs acquired after each 2D-2D matching. Imaginary setup errors were generated from -5 mm to 5 mm at each couch motion direction. Calculated positions of all center positions of the BBs at three different images were agreed with the actual points within a millimeter and each other. Calculated center positions of the BBs from the reference and obtained EPIs after 2D-2D matching agreed within a millimeter. We could tentatively conclude that the OBI system was mechanically quite reliable for image guided radiation therapy (IGRT) purpose.

  • PDF

Optimization of Inner Nitriding Process for Cr-Mo-V Steel of Small Arms Barrel by using Taguchi Experimental Design Method (다구찌 실험계획법을 이용한 소구경화기 총열 내부용 Cr-Mo-V강의 질화공정 최적화)

  • Kwon, Hyuk-Rin;Kim, Dong-Eun;Son, Hyung-Dong;Shin, Jea-Won;Park, Jae-Ha;Kang, Myung-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.17 no.3
    • /
    • pp.148-154
    • /
    • 2018
  • When shooting small arms, the inner surface temperature is heated up to about $700{\sim}1,000^{\circ}C$ by the friction of the bullet and the inner wall of the barrel and the combustion of propellant. High-temperature propellant gas and high-speed movement of the bullet cause corrosion of the inner wall, which is noticeable immediately in front of the chamber. In this study, the mechanical properties of Cr-Mo-V steel, which is the base material, were tested using Taguchi experimental design to find the best nitriding treatment conditions. For the nitriding process, the working time, salt bath temperature, and salt concentration were combined as three conditions and placed in the $L_9(3^4)$, orthogonal array table. The thicknesses of the white layer and the nitrogen diffusion layer were measured after nitriding under each condition in a salt bath furnace. Durability was evaluated by measuring the degree of dispersion through actual shooting because it was difficult to evaluate the mechanical properties of the cylinder inner structure. As a result, it was confirmed that the durability was optimal at $565^{\circ}C$, 1 hour, 0.5%. These optimal conditions were selected by the statistical analysis of the Minitab program(ver.17).

High-Speed Low-Complexity Two-Bit Level Pipelined Viterbi Decoder for UWB Systems (UWB시스템을 위한 고속 저복잡도 2-비트 레벨 파이프라인 비터비 복호기 설계)

  • Goo, Yong-Je;Lee, Han-Ho
    • Journal of the Institute of Electronics Engineers of Korea SD
    • /
    • v.46 no.8
    • /
    • pp.125-136
    • /
    • 2009
  • This paper presents a high-speed low-complexity two-bit level pipelined Viterbi decoder architecture for MB-OFDM UWB systems. As the add-compare-select unit (ACSU) is the main bottleneck of the Viterbi decoder, this paper proposes a novel two-bit level pipelined MSB-first ACSU, which is based on 2-step look-ahead techniques to reduce the critical path. The proposed ACSU architecture requires approximately 12% fewer gate counts and 9% faster speed than the conventional MSB-first ACSU. The proposed Viterbi decoder was implemented with $0.18-{\mu}m$ CMOS standard cell technology and a supply voltage of 1.8V. It operates at a clock frequency of 870 MHZ and has a throughput of 1.74 Gb/s.

Performance Analysis of a Vibrating Microgyroscope using Angular Rate Dynamic Model (진동형 마이크로 자이로스코프의 각속도 주파수 동역학적 모델의 도출 및 성능 해석)

  • Hong, Yoon-Shik;Lee, Jong-Hyun;Kim, Soo-Hyun
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.18 no.1
    • /
    • pp.89-97
    • /
    • 2001
  • A microgyroscope, which vibrates in two orthogonal axes on the substrate plane, is designed and fabricated. The shuttle mass of the vibrating gyroscope consists of two parts. The one is outer shuttle mass which vibrates in driving mode guided by four folded springs attached to anchors. And the other is inner shuttle mass which vibrates in driving mode as the outer frame does and also can vibrate in sensing mode guided by four folded springs attached to the outer shuttle mass. Due to the directions of vibrating mode, it is possible to fabricate the gyroscope with simplified process by using polysilicon on insulator structure. Fabrication processes of the microgyroscope are composed of anisotropic silicon etching by RIE, gas-phase etching (GPE) of the buried sacrificial oxide layer, metal electrode formation. An eletromechanical model of the vibrating microgyroscope was modeled and bandwidth characteristics of the gyroscope operates at DC 4V and AC 0.1V in a vacuum chamber of 100mtorr. The detection circuit consists of a discrete sense amplifier and a noise canceling circuit. Using the evaluated electromechanical model, an operating condition for high performance of the gyroscope is obtained.

  • PDF

Application of Response Surface Methodology and Plackett Burman Design assisted with Support Vector Machine for the Optimization of Nitrilase Production by Bacillus subtilis AGAB-2

  • Ashish Bhatt;Darshankumar Prajapati;Akshaya Gupte
    • Microbiology and Biotechnology Letters
    • /
    • v.51 no.1
    • /
    • pp.69-82
    • /
    • 2023
  • Nitrilases are a hydrolase group of enzymes that catalyzes nitrile compounds and produce industrially important organic acids. The current objective is to optimize nitrilase production using statistical methods assisted with artificial intelligence (AI) tool from novel nitrile degrading isolate. A nitrile hydrolyzing bacteria Bacillus subtilis AGAB-2 (GenBank Ascension number- MW857547) was isolated from industrial effluent waste through an enrichment culture technique. The culture conditions were optimized by creating an orthogonal design with 7 variables to investigate the effect of the significant factors on nitrilase activity. On the basis of obtained data, an AI-driven support vector machine was used for the fitted regression, which yielded new sets of predicted responses with zero mean error and reduced root mean square error. The results of the above global optimization were regarded as the theoretical optimal function conditions. Nitrilase activity of 9832 ± 15.3 U/ml was obtained under optimized conditions, which is a 5.3-fold increase in compared to unoptimized (1822 ± 18.42 U/ml). The statistical optimization method involving Plackett Burman Design and Response surface methodology in combination with an AI tool created a better response prediction model with a significant improvement in enzyme production.

Calibration transfer between miniature NIR spectrometers used in the assessment of intact peach and melon soluble solids content

  • Greensill, Colin.V.;Walsh, Kerry.B.
    • Proceedings of the Korean Society of Near Infrared Spectroscopy Conference
    • /
    • 2001.06a
    • /
    • pp.1127-1127
    • /
    • 2001
  • The transfer of predictive models using various chemometric techniques has been reported for FTNIR and scanning-grating based NIR instruments with respect relatively dry samples (<10% water). Some of the currently used transfer techniques include slope and bias correction (SBC), direct standardization (DS), piecewise direct standardization (PDS), orthogonal signal correction (OSC), finite impulse transform (FIR) and wavelet transform (WT) and application of neural networks. In a previous study (Greensill et at., 2001) on calibration transfer for wet samples (intact melons) across silicon diode array instrumentation, we reported on the performance of various techniques (SBC, DS, PDS, double window PDS (DWPDS), OSC, FIR, WT, a simple photometric response correction and wavelength interpolative method and a model updating method) in terms of RMSEP and Fearns criterion for comparison of RMSEP. In the current study, we compare these melon transfer results to a similar study employing pairs of spectrometers for non-invasive prediction of soluble solid content of peaches.

  • PDF

REDUCING SUBSPACES OF A CLASS OF MULTIPLICATION OPERATORS

  • Liu, Bin;Shi, Yanyue
    • Bulletin of the Korean Mathematical Society
    • /
    • v.54 no.4
    • /
    • pp.1443-1455
    • /
    • 2017
  • Let $M_{z^N}(N{\in}{\mathbb{Z}}^d_+)$ be a bounded multiplication operator on a class of Hilbert spaces with orthogonal basis $\{z^n:n{\in}{\mathbb{Z}}^d_+\}$. In this paper, we prove that each reducing subspace of $M_{z^N}$ is the direct sum of some minimal reducing subspaces. For the case that d = 2, we find all the minimal reducing subspaces of $M_{z^N}$ ($N=(N_1,N_2)$, $N_1{\neq}N_2$) on weighted Bergman space $A^2_{\alpha}({\mathbb{B}}_2)$(${\alpha}$ > -1) and Hardy space $H^2({\mathbb{B}}_2)$, and characterize the structure of ${\mathcal{V}}^{\ast}(z^N)$, the commutant algebra of the von Neumann algebra generated by $M_{z^N}$.

A Study on Electrooptic Guided-Wave TE-TM Mode Converter (전기광학효과를 이용한 광도파로형 TE-TM 모드 변환기에 관한 연구)

  • Hong Sik Jung
    • Journal of the Korean Institute of Telematics and Electronics A
    • /
    • v.30A no.2
    • /
    • pp.29-35
    • /
    • 1993
  • A guided-wave TE to TM mode converter was demonstrated by using of the off-diagonal electrooptic coefficients in LiTaO$_{3}$. The input mode is coupled to the other orthogonal mode by the electrooptically induced off-diagonal polarizability. Compared with LiNbO$_{3}$, LiTaO$_{3}$ provides a smaller birefringence and thus a larger phase match period and larger optical bnadwidth. A novel electrode structure allowed a first-order Bragg-coupling phase matching. TE/TM mode conversion efficiency of 90% at 25 [V] was demonstrated with ${\lambda}$=0.63$\mu$m He-Ne laser.

  • PDF