• Title/Summary/Keyword: Using Smart Factory

Search Result 230, Processing Time 0.034 seconds

Development of Multiple Wireless Communication Controller for Smart Factory Construction (스마트팩토리 구축을 위한 다중 무선통신 컨트롤러 개발)

  • Oh, Jae-Jun;Choi, Seong-Ju;Kim, Jin-Sa
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.30 no.9
    • /
    • pp.602-608
    • /
    • 2017
  • Due to recent industry 4.0, manufacturing has changed a lot. In particular, it is necessary to control the controller and controller of the control system, to communicate various production information and measurement information, and to produce a database in accordance with the flexible production for a small quantity of various items, and to manage the trend of major parts of production facilities. In this paper, we developed a multiple wireless communication controller for small scale control system for smart factory by applying XBee and microcomputer. This controller is cheap and easy to build multi-radio communication environment of 1: N and can control and monitor control system. In addition, we tested multiple wireless communication controllers by using signal processing device and C++, and constructed network, control, and database for mechanism module, and confirmed effectiveness for industrial application.

The Communication Protocol Model for Semiconductor Equipment with Internet of Things (사물인터넷을 이용한 반도체 장비 통신 프로토콜 모델)

  • Kim, Doo Yong;Kim, Kiwan
    • Journal of the Semiconductor & Display Technology
    • /
    • v.18 no.4
    • /
    • pp.40-45
    • /
    • 2019
  • The smart factory has developed with the help of several technologies such as automation, artificial intelligence, big data, smart sensors and communication protocols. The Internet of things(IOT) among communication protocols has become the key factor for the seamless integration of various manufacturing equipment. Therefore, it is important that the IOT cooperate with the standards of communication protocols proposed by the SEMI in the semiconductor industry. In this paper, we suggest a novel reference model of the communication protocols for semiconductor equipment by introducing an IOT service layer. With the IOT service layer, we can use the functions and the additional services provided by the IOT standards that give the inter-operability between factory machines and host computers. We implement the standard of the communication protocols for semiconductor equipment with the IOT service layer by using ns3 simulator. It concludes that it is necessary to provide the platform for the IOT service layer to deploy efficiently the proposed reference model of the communication protocols.

A Study on CPS-based Mold Life-cycle Management System for Smart Factory (스마트 공장을 위한 CPS 기반 금형 수명 관리 시스템에 관한 연구)

  • Shin, Hyun-Jun;Kim, Sung-Jin;Oh, Chang-Heon
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 2016.10a
    • /
    • pp.816-818
    • /
    • 2016
  • The Industry 4.0 should decide work operation of manufacture facilities by itself. But small and medium sized enterprises(SMEs) still not prepared these work operations. In this paper, we had research that work operation manufacture facilities of a management system of mold life-cycle based on CPS. The management system of mold manages life-cycle using by shot, this information offers users by cloud system. This system will help SMEs products quality improve and business operation more efficiency.

  • PDF

Autoencoder-based MCT Anomaly Detection Algorithm (오토인코더를 활용한 MCT 이상탐지 알고리즘 개발)

  • Kim, Min-hee;Jin, Kyo-hong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 2021.10a
    • /
    • pp.89-92
    • /
    • 2021
  • In a manufacturing fields, an abnormality or breakdown of equipment is a factor that causes product defects. Recently, with the spread of smart factory services, a lot of research to predict and prevent machine's failures is actively ongoing. However, there is a big difficulty in developing a classification model because the number of abnormal or failure data of the machine is severely smaller than normal data. In this paper, we present an algorithm for detecting abnormalities in an MCT at manufacturing work site depending on the differences between inputs and outputs of Autoencoder model and analyze its performance. The algorithm detects abnormalities using only features of normal data from manufacturing data of the MCT in which abnormal data does not exist.

  • PDF

Changes in Photosynthetic Rate of Ginseng under Light Optical Properties in Smart Farms (스마트 팜에서의 광 특성에 따른 인삼의 광합성률 변화)

  • Lee, Jung-Min;Park, Jae-Hoon;Lee, Eung-Pill;Kim, Eui-Joo;Park, Ji-Won;You, Young-Han
    • Korean Journal of Ecology and Environment
    • /
    • v.53 no.3
    • /
    • pp.304-310
    • /
    • 2020
  • Smart farm is a high-tech type of plant factory that artificially makes environmental conditions suitable for the growth of plants and manages them to automatically produce the desired plants regardless of seasons or space. This study was conducted by identifying the effects of Hertz and Duty ratio on the photosynthetic rate of ginseng, a medicinal crop, to find the optimal conditions for photosynthetic responses in smart farms. The light sources consisted of a total of 10 chambers using LED system, with 4 R+B(red+blue) mixed lights and 6 R+B+W (red+blue+white) mixed lights. In addition, the Hertz of the R+B mixed light was treated at 20, 60, 180, 540, 1620 and 4860 hz respectively. The R+B+W mixed light was treated with 60, 180, 540, and 1620 hz. Afterwards, experiments were conducted with the duty ratio of 30, 50, and 70%. As a result, the photosynthetic rate of ginseng according to duty ratio and Hertz was the highest at 60 hz when duty ratio was set to 50%. On the other hand, that was the lowest when the duty ratio was 30% at the same 60 hz. In addition, the photosynthetic rates were highest in the R+B mixed light and R+B+W mixed light at 60 hz. Therefore, the condition with the highest photosynthetic rate of ginseng in smart farms is 60 hz when the duty ratio in R+B mixed light is 50%.

A study on the development method of the domestic sewing industry for the re-vitalization of K-fashion (K-패션 활성화를 위한 국내 패션봉제산업의 발전 방향성 제고)

  • Kim, Hee-Sun;Ahn, Young-Sill
    • Journal of the Korea Fashion and Costume Design Association
    • /
    • v.21 no.4
    • /
    • pp.181-194
    • /
    • 2019
  • The purpose of this study is to analyze the problems associated with the domestic fashion sewing industry and suggest solutions for re-development. The research methods are a content analysis of literature, including articles and reports, and interviewing practitioners who are in charge of the fashion industry. The problems of the domestic fashion sewing industry are as follows. 1. Weakness in price competitiveness and a lack of work. 2. Aging of workers and difficulty securing new workers. 3. The age of the production facilities and the lack of manpower required for mass production. 4. Unrealistically low cost of labor due to over-competition considering the lack of work.5. The prevalence of illegal label grinding. The solutions to the problems listed above are as follows. 1. Establishment of a win-win effort between fashion brands and sewing companies. 2. Allow systematic education, support, and development of a meister system for fostering sewing manpower. 3. Undertake efforts to improve the sewing work environment. 4. Establishment of the system for realizing the actual cost of labor. 5. Establishment of a quota system to secure domestic sewing production. 6. Construction of Smart DB to connect work orders. 7. Construction of a smart factory using technology such as automated systems of production suitable for the 4th Industrial Age. 8. Enforcement of specialized strategies to encourage fashion sewing companies, not only Seoul but also in other urban areas.

Design and Implementation of Integrated Production System for Large Aviation Parts (데이터 중심 통합생산시스템 설계 및 구현: 대형항공부품가공 사례)

  • Bae, Sungmoon;Bae, Hyojin;Hong, Kum Suk;Park, Chulsoon
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.44 no.4
    • /
    • pp.208-219
    • /
    • 2021
  • In the era of the 4th industrial revolution driven by the convergence of ICT(information and communication technology) and manufacturing, research on smart factories is being actively conducted. In particular, the manufacturing industry prefers smart factories that autonomously connect and analyze data. For the efficient implementation of smart factories, it is essential to have an integrated production system that vertically integrates separately operated production equipment and heterogeneous S/W systems such as ERP, MES. In addition, it is necessary to double-verify production data by using automatic data collection technology so that the production process can be traced transparently. In this study, we want to show a case of data-centered integration of a large aircraft parts processing factory that requires high precision, takes a long time, and has the characteristics of processing large raw materials. For this, the components of the data-oriented integrated production system were identified and the connection structure between them was explained. And we would like to share the experience gained through the design and implementation case. The integrated production system proposed in this study integrates internal components based on data, which is expected to serve as a basis for SMEs to develop into an advanced stage, and traces materials with RFID technology.

Implementation of Smart Information Services on Air Pollution based on IoT (IoT 기반 대기 오염 관련 스마트 생활 정보 서비스 구현)

  • Koh, Ga-Young;Chang, Byeong-Mo
    • The Journal of the Korea Contents Association
    • /
    • v.19 no.12
    • /
    • pp.9-17
    • /
    • 2019
  • The Internet of Things (IoT) is a technology that connects to the Internet with built-in sensors and communication functions on various objects and has been used in various fields such as smart home and smart factory. Recently, as interest in air pollution information such as fine dust is increasing, the apps for providing weather information and air pollution information based on IoT technology are being developed. In this study, we aims to provide visual air pollution and weather information and develop useful services such as appliance automation using this information. for this study, we designed and implemented Smart Services that provide home automation, messaging and alarm, visual air pollution and weather information using air pollution and weather information based on IoT.

A Study on Improvement of Indoor Positioning Accuracy Using Diagonal Survey Method (대각측량 방식을 이용한 실내 측위 정확도 개선에 관한 연구)

  • Jeong, Hyun gi;Park, Tae hyun;Kwon, Jang woo
    • The Journal of The Korea Institute of Intelligent Transport Systems
    • /
    • v.17 no.5
    • /
    • pp.160-172
    • /
    • 2018
  • The method of estimating a position using a GPS has been applied to various fields including a navigation system of an automobile. However, since it is difficult to measure GPS signals indoors, it is difficult to locate specific objects indoors such as a building or factory. To overcome these limitations, this study proposes a system for object location estimation based on Bluetooth5 for the management of materials in factories. The object position estimation system consists of a Bluetooth signal generator, a receiver, and a database server. A signal generator based on Bluetooth Low Energy(BLE) is attached to the material and a receiver is appropriately arranged inside the factory. In this study, we propose "Diagonal Survey Method", a 4 - axis survey algorithm using four receivers to reduce the error of existing trilateration method. The proposed algorithm showed good performance compared to the conventional trilateration and we verified the effectiveness of the proposed system and algorithm by performing the experiment by installing the system in the factory.

A study on the advanced method of aging manufacturing factory (노후화된 제조공장의 고도화 방법에 관한 연구)

  • Kim, Jeong-Min;Jang, Jong-Wook
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 2018.10a
    • /
    • pp.69-71
    • /
    • 2018
  • Looking at Korea's manufacturing industry, there are many old manufacturing plants. In fact, the manufacturing process of the product inventory management and the unit price of the product are all created by using Excel, and the factory is operated by using it. Also, the operator can not predict the failure of the equipment in order to produce the product at work. Problems related to this may result in the loss of the documents during the instruction and work process between the manager and the worker, and the communication between the manager and the worker can not be properly performed, There is appear a situation in which the operation is continued by using the equipment without recognizing in the failure. In this paper, we propose a method for upgrading the aging manufacturing plant to improve the productivity and productivity of the product by predicting the efficient inventory management, unit price management, production volume, and the operator's failure prediction.

  • PDF