• 제목/요약/키워드: Urea reduction ratio

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디젤엔진의 Urea-SCR 시스템에 의한 NH3/NOx 비율 및 촉매 방식이 NOx 저감에 미치는 영향에 관한 융합연구 (A Convergence Study on the Effects of NH3/NOx Ratio and Catalyst Type on the NOx Reduction by Urea-SCR System of Diesel Engine)

  • 윤흥수;류연승
    • 한국융합학회논문지
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    • 제10권4호
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    • pp.131-138
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    • 2019
  • 디젤엔진은 열효율이 높고 연비가 좋으며 CO, HC 및 $CO_2$의 배출량이 낮은 등 가솔린 엔진보다 상당한 장점이 있다. 그러나 디젤엔진은 배기가스 중에 $O_2$ 농도가 높기 때문에 NOx 저감이 어렵고, 삼원촉매를 적용하기 어렵다. Urea-SCR과 LNT는 디젤엔진에서 NOx를 연속적으로 저감하는데 활용 가능한 두 기술이다. 디자인 엔진에 Urea-SCR 시스템을 구현함으로써 2.5l 이상 엔진에서 Euro-6의 강화된 NOx 기준을 충족시킬 수 있게 되었다. 본 연구에서는 엔진 회전속도, 부하, 촉매 방식 및 $NH_3$/NOx 비율에 따른 NOx 저감 특성을 연구하여 NOx 저감을 극대화하는 조건을 제시하고자 한다. 또한 Euro-6 이상의 규제에 대응할 수 있도록 Urea-SCR에 대한 정밀한 실험 데이터를 제공하고자 한다.

STATIC CHARACTERISTICS OF A UREA-SCR SYSTEM FOR NOx REDUCTION IN DIESEL ENGINES

  • Nam, J.G.
    • International Journal of Automotive Technology
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    • 제8권3호
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    • pp.283-288
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    • 2007
  • This paper presents the static characteristics of a urea-SCR system. The static characterization of the urea-SCR system was generated by sweeping urea flow rates at common engine torque/speed operating points. Several experiments were performed using engine operating points at different raw NOx emission levels, space velocities, and SCR catalyst temperatures. The recorded NOx emissions from the engine exhaust outlet and engine tailpipe are then compared. The urea-SCR static system results indicated that a $50{\sim}60%$ NOx conversion is achievable at most engine operating points using the stoichiometric $NH_3/NOx$ ratio, and a high 98% NOx conversion is possible by exceeding the stoichiometric $NH_3/NOx$ ratio. The effect of the pre-oxidation catalyst volume was also investigated and found to have a profound impact on experimental results, particularly the static NOx conversion.

대형디젤기관에 적용된 선택적 환원촉매장치 성능시험에 관한 연구 (The Performance Test of SCR System in a Heavy-Duty Diesel Engine)

  • 백두성;이성욱
    • 한국자동차공학회논문집
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    • 제16권6호
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    • pp.19-25
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    • 2008
  • Selective Catalytic Reduction is effective in the reduction of NOx emission. This research focused to evaluate the performance of a urea-SCR system and was conducted in two procedures. One is SCR reactor test using model gas in order to provide an optimal injection condition itself. In this step, some parametric study on emission temperature, space velocity, aspect ratio and the formation of urea spray were made by using flow visualization and Computation Fluid Dynamics techniques. The basic simulation results contributed in determining the layout for an actual engine test. The other is an engine performance and emission test. The urea injector was placed at the opposite direction of exhaust gases emitted into an exhaust duct and an optimal amount of a reducing agent is estimated accurately under different engine loads and speeds. Furthermore, the variation of NOx emission and applied amount of urea was investigated in terms of modes under the condition of with and without SCR, and other emissions such as PM, CO and NMHC were evaluated quantitatively as well. This research may provide fundamental data for the practical use of urea-SCR in future.

COMPARATIVE RESPONSES OF RICE (ORYZA SATIVA) STRAW TO UREA SUPPLEMENTATION AND UREA TREATMENT

  • Kumar, M.N.A.;Sundareshan, K.;Jagannath, E.G.;Sampath, S.R.;Doyle, P.T.
    • Asian-Australasian Journal of Animal Sciences
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    • 제4권1호
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    • pp.91-97
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    • 1991
  • Twenty five 75% Holstein Friesian cross bred bullocks fed rice straw (Oryza sativa) of long form, were fed with the following five treatments. 1. Rice straw, untreated (RS) 2. RS + water (1:1), stored for 24 hours (WRS) 3. RS (100 kg) + urea solution (4 kg urea/100 litre water) and dried (USRS) 4. RS (100 kg) + urea solution (as in 3) stored in wet condition for 24 hours (UWRS) 5. RS (100 kg) + urea solution (as in 3) stored in pit for 21 days (UTRS). Potential digestibility of treatments of RS was evaluated by monitoring (in vitro) Simulating Rumen like Fermentation (SRLF). The results indicated that Dry Matter Intake (DMI), digestibility of nutrients, N utilization were of the order UTRS > UWRS > USRS > WRS and RS (p < 0.05 to p < 0.01). SRLF index was high (255.84) for UTRS and least (145.58) for USRS. It was intermediary (199.66) for UWRS. The acetyl content (AC) of UTRS with higher hemicellulose (HCE) digestibility (80.8%) was low compared to UWRS, USRS, RS and WRS. The acetate content was of the order UTRS < UWRS < USRS < WRS and RS thereby indicating that reduction in acetyl content was an index of positive response of urea-treatment of RS. In addition, the ratio of HCE/AC in faeces of UTRS was 0.87 as against the ratios (2.26-2.48) observed in other treatments recording reduction in AC due to urea-treatment. Among the treatments, USRS only supplemented N while UTRS in addition to utilization N, increased the digestibility of structural carbohydrates. Reduction in treatment time from 21 days to 1 day (UWRS) resulted in improvements similar to those of UTRS.

생활폐기물 소각장 2차 연소로에서 요소용액을 이용한 선택적무촉매환원 공정에 대한 전산유체역학 모사 및 현장 검증 (Computational Fluid Dynamics(CFD) Simulation and in situ Experimental Validation for the Urea-Based Selective Non-Catalytic Reduction(SNCR) Process in a Municipal Incinerator)

  • 강태호;뉘엔 타인;임영일;김성준;엄원현;유경선
    • Korean Chemical Engineering Research
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    • 제47권5호
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    • pp.630-638
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    • 2009
  • 생활폐기물 소각장에서 발생되는 질소산화물($NO_x$)을 저감을 위한 요소용액 이용 선택적 무촉매 환원(SNCR: selective non-catalytic reduction) 상용화 공정에 대하여 전산유체역학(CFD: computational fluid dynamics) 모델을 개발하였고, 이 모델은 현장 실험결과로 검증되었다. 저 농도 일산화탄소와 12% 과잉공기 조건에서 요소와 질소산화물간의 7개 화학반응식과 액적의 증발과정을 포함하는 3차원 난류반응 흐름 CFD 모델은 소각로에 설치된 SNCR 공정의 유체역학 모사를 위하여 사용하였다. 본 SNCR 공정에서는 정면 노즐 1개와 측면 노즐 2개를 사용하여 2차 연소로 내에 요소용액을 공기와 함께 분사하였다. 3개의 노즐에 동일유량으로 NSR=1.8에서 요소용액과 공기를 분사할 경우, 출구온도는 현장 실험값과 모사값이 일치하며, 질소산화물 저감효율은 실험에서는 57%, CFD 모사에서는 59%를 보여주었다. 각 노즐 별 분사유량의 비율을 변화하면서 수행된 CFD 모사 결과에서는 3개의 노즐에 동일 유량을 분사하는 것보다 정면 1개 노즐에 측면노즐 유량의 2배를 분사하는 것이 약 8% 높은 질소산화물저감 효율을 보여주었다.

Simultaneous Improvement of Formaldehyde Emission and Adhesion of Medium-Density Fiberboard Bonded with Low-Molar Ratio Urea-Formaldehyde Resins Modified with Nanoclay

  • WIBOWO, Eko Setio;LUBIS, Muhammad Adly Rahandi;PARK, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • 제49권5호
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    • pp.453-461
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    • 2021
  • In wood-based composite panels, low-molar ratio (LMR) urea-formaldehyde (UF) resins usually result in reduced formaldehyde emission (FE) at the expense of poor adhesion. However, the FE and adhesion of medium-density fiberboard (MDF) bonded with LMR UF resins were both improved in this study. The modified LMR UF resins with transition metal ion-modified bentonite (TMI-BNT) nanoclay simultaneously improved the FE and adhesion of MDF panels. The modified LMR UF resins with 5% TMI-BNT resulted in a 37.1% FE reduction and 102.6% increase in the internal bonding (IB) strength of MDF panels. Furthermore, thickness swelling and water absorption also significantly decreased to 13.0% and 24.9%, respectively. These results imply that TMI-BNT modification of LMR UF resins could enhance the formation of a three-dimensional network rather than crystalline domains, resulting in improved cohesion.

요소용액을 이용한 파일럿규모 SNCR 공정에 대한 CFD 모델링 및 모사 (Computational Fluid Dynamics(CFD) Simulation for a Pilot-scale Selective Non-catalytic Reduction(SNCR) Process Using Urea Solution)

  • 뉘엔타인;강태호;임영일;김성준;엄원현;유경선
    • Korean Chemical Engineering Research
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    • 제46권5호
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    • pp.922-930
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    • 2008
  • 질소산화물($NO_x$) 저감을 위한 선택적 무촉매 환원(SNCR; selective non-catalytic reduction) 공정의 성능은 유속, 반응온도 그리고 반응물간의 혼합과 같은 공정변수에 민감하다. 따라서 효율적인 SNCR 공정의 설계와 운전을 위하여 속도장, 온도장, 및 화학물질들의 농도 분포에 대한 이해가 필수적이다. 본 연구에서는 150 kW LPG 버너가 장착되고, 요소용액을 환원제로 사용하는 파일럿 규모 SNCR 공정에 대하여 액적모델과 결합된 2차원 난류반응흐름 전산유체역학(CFD; computational fluid dynamics) 모델을 개발하고, 이 모델은 실험결과를 통하여 검증된다. 난류반응 CFD 모델에서는 $NO_x$저감율과 $NH_3$-slip을 예측하기 위하여 7개 반응식으로 이루어진 요소용액과 $NO_x$와의 반응기작을 이용한다. 이러한 모델을 이용한 CFD 모사결과는 온도와 NSR(normalized stoichiometric ratio)에 따른 $NO_x$ 저감율에서 실험결과와 최대 20% 이내에서 차이를 보여주고 있으며, $NH_3$-slip에 대하여는 실험결과와 모사결과 사이에 유사한 경향성을 얻었다.

$NH_3$-SCR 반응기 내에서의 $NH_3$/NOx 및 SCR 촉매 온도가 DeNOx 성능에 미치는 영향 (Effect of $NH_3$/NOx ratio and Catalyst Temperature on DeNOx Performance in the $NH_3$-SCR reactor)

  • 홍길화;공호정;황인구;박심수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.3096-3101
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    • 2008
  • Selective Catalytic Reduction (SCR) technology is well-known to be effective for the reduction of NOx emission. So car manufacturers has adopted Ures-SCR system to be satisfied with emission regulation. This paper discusses the effective of $NH_3/NOx$ ratio and SCR catalyst temperature in the $NH_3$-SCR reactor on DeNOx performance. So it is shown the characteristic of NOx conversion and ammonia slip using the $NH_3$ instead of Urea-Solution. From the result of this study, it is found to optimize $NH_3/NOx$ ratio to have the best case of high NOx conversion and low ammonia slip at variable SCR catalyst temperatures. Lastly, it is also found the characteristics of NOx conversion and ammonia slip with compared with Urea.

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ETC 모드에서 Urea-SCR 시스템의 성능 특성 연구 (Study on the Performance Characteristics of Urea-SCR System in the ETC Test)

  • 함윤영;최동석;박용성
    • 한국자동차공학회논문집
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    • 제18권2호
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    • pp.122-128
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    • 2010
  • To meet the NOx limit without a penalty of fuel consumption, urea-SCR system is currently regarded as promising NOx reduction technology for diesel engines. SCR system has to achieve maximal NOx conversion in combination with minimal $NH_3$ slip. In this study, the performance characteristics of urea-SCR system with open loop control were assessed in the European Transient Cycle(ETC) for heavy duty diesel engine. The SCR inlet temperaure varied in the range of 200 to $340^{\circ}C$ in the ETC cycle. Open loop control calculated the urea flow rate based on the NOx and NSR map which gave for each combination of SCR inlet temperature and space velocity the normalized $NH_3$ to NOx stoichiometric ratio which resulted in a steady-state $NH_3$ slip of 20ppm. During the ETC cycle, the open loop control with the optimized NSR offset achieved NOx reduction of 80% while keeping the average $NH_3$ slip below 10ppm and maximum 20ppm. It was also found that NOx sensor was cross-sensitive to $NH_3$ and a control strategy for cross-sensitivity compensation was required in order to use a NOx sensor as feedback device.

선박디젤기관용 SCR 시스템의 NOx 저감율에 관한 연구 (Investigation of NOx Reduction Ratio on SCR System for a Marine Diesel Engine)

  • 최재성;조권회;이재현;이진욱;김정곤;양희성;고준호;박기용;장성환
    • Journal of Advanced Marine Engineering and Technology
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    • 제27권7호
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    • pp.832-838
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    • 2003
  • IMO NOx levels are generally possible to meet by means of primary on-engine measures. Nevertheless further significant follow-on reductions are likely to require a secondary after-treatment technique. SCR system is currently the only available technology proven at full scale to meet the 90% NOx reduction levels. Accordingly, maybe the use of an SCR system on board ship provides the solution to minimize this primary pollutant without increasing fuel consumption. In order to develop a practical SCR system for marine application on board ship, a primary SCR system using urea was made. The SCR system was set up on the ship. employed a two-stroke diesel engine as a main propulsion. which is a training ship in KMU (Korea Maritime Univ.). The purpose of this paper is to report the results about the basic effects of the above system parameters which is investigated from practical application through its trial use. The degree of NOx removal depends on some parameters. such as the amount of urea solution added, space velocity. reaction gas temperature and activity of catalyst. The preliminary results from trial run are presented.