• 제목/요약/키워드: Uniform Stress

검색결과 709건 처리시간 0.02초

Residual stresses and viscoelastic deformation of an injection molded automotive part

  • Kim, Sung-Ho;Kim, Chae-Hwan;Oh, Hwa-Jin;Choi, Chi-Hoon;Kim, Byoung-Yoon;Youn, Jae-Ryoun
    • Korea-Australia Rheology Journal
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    • 제19권4호
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    • pp.183-190
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    • 2007
  • Injection molding is one of the most common operations in polymer processing. Good quality products are usually obtained and major post-processing treatment is not required. However, residual stresses which exist in plastic parts affect the final shape and mechanical properties after ejection. Residual stresses are caused by polymer melt flow, pressure distribution, non-uniform temperature field, and density distribution. Residual stresses are predicted in this study by numerical methods using commercially available softwares, $Hypermesh^{TM},\;Moldflow^{TM}\;and\;ABAQUS^{TM}$. Cavity filling, packing, and cooling stages are simulated to predict residual stress field right after ejection by assuming an isotropic elastic solid. Thermo-viscoelastic stress analysis is carried out to predict deformation and residual stress distribution after annealing of the part. Residual stresses are measured by the hole drilling method because the automotive part selected in this study has a complex shape. Residual stress distribution predicted by the thermal stress analysis is compared with the measurement results obtained by the hole drilling method. The molded specimen has residual stress distribution in tension, compression, and tension from the surface to the center of the part. Viscoelastic deformation of the part is predicted during annealing and the deformed geometry is compared with that measured by a three dimensional scanner. The viscoelastic stress analysis with a thermal cycle will enable us to predict long term behavior of the injection molded polymeric parts.

이질원환(異質圓環)으로 보강(補强)된 원형(圓形)구멍 주위(周圍)에서의 응력분포(應力分布) (The Stress Distribution around a Circular Hole Reinforced by a Ring of Different Material in a Plate under Biaxial Loading)

  • 임상전
    • 대한조선학회지
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    • 제6권1호
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    • pp.43-67
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    • 1969
  • The effect of a circular hole reinforced by a ring of different material in a plate under biaxial loadings is considered. In this problem, an infinitely large flat is assumed. The reinforcing ring is of uniform rectangular cross-section of same thickness as the plate. The outer boundary of the ring is cemented to the inner boundary of the hole in the plate. The plate is subjected to hydrostatic tension and pure shear loadings. The stress distribution around the hole is obtained by means of the two dimensional theory of elasticity. To conform the validities of above solutions, a series of photo-elastic stress analysis for a composite model was carried out. Fair agreements were observed between two sets of values. The conclusions arrived at are as follows: 1) The theoretical solutions are exact ones for the case of infinitely large flat plate. 2) The solutions can be used for most case of engineering problem if the bonding between the plate and ring is perfect. 3) If the ratio of Young's moduli of the ring and the plate is increased, the stresses in the plate decrease whereas those in the ring increase. 4) The stress concentration near the hole has localized effect. 5) Under hydrostatic tension, maximum principal stress and maximum shear stress increase as the ratio of inner and outer diameters of the ring increases. 6) Under pure shear, the stresses depend upon angular orientations of the points and maximum principal stress and maximum shear stress appear at 45 degree. They increase as the ratio of inner and outer diameters of the ring increases.

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엔트로피 개념을 활용한 개수로 마찰속도 산정 (The Estimation of Friction Velocity in an Open Channel by the Entropy Concept)

  • 추태호;손희삼;윤관선;노현석;고현수
    • 한국산학기술학회논문지
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    • 제16권2호
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    • pp.1533-1540
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    • 2015
  • 수공구조물 설계 또는 하상의 유동 특징을 나타내기 위해선 마찰속도 산정이 필수적이다. 하지만 기존의 개수로 내의 마찰속도 공식인 Log 방법이나 Power방법은 벽면 근처에서 경계층 조건 혹은 다양한 수리적 특성이 지속적으로 변화하기 때문에 마찰속도의 산정에 어려움이 있다. 따라서 본 연구에서는 매개변수를 최소화하고 오차를 줄일 수 있는 새로운 마찰속도 공식을 제안하였다. 제안한 공식에 대한 신뢰성과 정확성을 검증하기 위하여 엔트로피매개변수M을 각각의 수로마다 산정을 하여 Dr.Song이 산정한 3가지 방법(Clauser 방법, $\sqrt{gRI}$ 방법, 레이놀즈 응력법)으로 산정한 마찰속도와 비교하였다. 그 결과 가속부등류 조건의 경우 $R^2=0.9621$ 감속부등류 조건의 경우 $R^2=0.9274$ 등류흐름 조건의 경우 $R^2=0.8865$로 매우 높은 정확성으로 등류조건뿐만 아니라 부등류 조건에서도 거의 일치하였다.

급속냉각·가열장치에 따른 사출성형품의 휨에 관한 연구 (A Study on the Warpage of Injection Molded Parts for the rapid Cooling and Heating Device)

  • 이민;김태완
    • 한국산학기술학회논문지
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    • 제16권8호
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    • pp.5074-5081
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    • 2015
  • 플라스틱 제품의 휨을 개선하기 위한 방법은 사출성형 공정에서 일어나는 불균일한 냉각을 균일하게 만들어 플라스틱 제품의 잔류응력을 제거하는 방법이다. 본 연구는 균일한 냉각을 위하여 펠티에 소자를 사용하여 급속가열 냉각 장치를 개발하였다. 급속냉각 가열 장치(RCHD)를 제작하여 전통적인 수냉 장치(TWCD)방식과 급속냉각 가열 장치방식에 따른 휨을 비교 분석하였고, 비결정성 수지인 ABS 수지를 사용하였다. 사출성형 조건인 보압시간, 금형온도, 냉각시간, 보압에 따라 휨의 변화량을 측정 비교하였고, 비결정성 ABS 수지에서 급속가열 냉각 장치 냉각방식이 전통적인 수냉방식 보다 휨이 더 적게 발생하고, 위의 결과들로 보아 조금 더 균일하게 냉각되는 것을 알 수 있었다. ABS 폴리머의 분포 상태를 SEM 사진을 통해서 확인하였다. 전통적인 수냉방식은 폴리머의 분포상태가 조밀하게 분포되어 있고, 급속냉각 가열 방식은 전통적인 수냉방식 보다 넓게 분포되어 있었다. 이것은 냉각이 균일하게 이루어지고, 금형의 온도가 서서히 진행되면서 폴리머의 입자가 커지게 되는데, 이것은 내부응력이 줄어든 것을 의미한다.

Pontoon식 연속기초의 휨 모멘트와 전단력에 관해 (A Study on tile Bending Moment and Shear Force of Pontoon Contineous Foundation)

  • 홍성목;고일두
    • 한국지반공학회지:지반
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    • 제1권2호
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    • pp.75-80
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    • 1985
  • 건축물의 연속기초해석에서 종래에는 등분포 접지압을 바탕으로 한 해석방법 위주였다. 좀더 정확한 기초판의 음력해석을 위한 변화접지압을 고려한 해석방법과 기존방법들을 비교.분석해 보고, 더 나아가 기초판에 근응력이 생길 경우 응력을 줄이기 위한 Pontoon식 기초를 소개한다.

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천공판재의 항복거동 (Plastic yield behaviour of perforated sheets)

  • 백승철;이동녕;오규환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 춘계학술대회 논문집
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    • pp.101-108
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    • 1994
  • The sheet perforated with a uniform triangular pattern of round holes and subjected to in-plane stress f arbitrary biaxiality was investigated. The equivalent continuum approach was employed to develop a theoretical model for global analysis, which includes defining a yield criterion and the strain hardening in terms of apparent stresses and apparent strains. Finit element analysis and experiment tension test were performed to examine the validity of proposed yield criterion and strain hardening models of perforated sheets.

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Spline 유한대판법을 사용한 쉘 구조물의 해석 (Analysis of Shell Structures using the Spline Finite Strip Method)

  • 최창근;홍현석
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1998년도 가을 학술발표회 논문집
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    • pp.19-26
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    • 1998
  • The isoparametric spline finite strip method for degenerated shells is presented. In the formulation, both the geometry and the displacement field are represented by uniform cubic B-spline curves. Spline shell strip is degenerated stress-resultant shell with 6 dof at each node;and the penalty function method is used to incorporated the six dof,

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평판의 균일압축에 의한 좌굴현상에 관한 연구 (A Study on Buckling of Plate under Uniform Compressive Stress)

  • 김창옥
    • 대한기계학회논문집
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    • 제15권3호
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    • pp.1044-1056
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    • 1991
  • 본 연구에서는 균일압축력을 받으며 네변이 단순지지된 비균일 두께를 가진 평판의 좌굴응력을 Rayleigh-Ritz방법으로 해석하여 평판두께를 적절히 분포함으로써 동일한 평판중량으로 더 큰 좌굴하중을 얻을 수 있음을 보이며 또한 동일한 문제를 NASTRAN프로그램을 사용하여 해석함으로써 그 정확도를 입증한다.

T.L.SHELL의 응력해설 (The Analysis of T. L. Shell)

  • 임영배;이수곤
    • 건축사
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    • 제4권14호통권14호
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    • pp.74-79
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    • 1969
  • As we all know a large number of thin shell with the shape of E.P and H.P have been constructed. In this paper, we will be interested to the bending problem of thin translational shell. Two basic differential equations of shallow shell are to be used to derive approximate solution of it. Stress analysis of E.P. translational shell with constant thickness under uniform surface oad is to be given as an example. More exact solution formulated by K. Apeland can be found in the proceeding, Journal of the Engineering Mechanics Division, A.S.C.E., Feburary, 1961.

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펄스도금의 원리와 기술 (The Principle and Practice of pulse Plating)

  • 김종상;송락현;변수일
    • 한국표면공학회지
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    • 제21권1호
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    • pp.19-27
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    • 1988
  • The principe and practice of pulse plating, and prospect in the future on pulse plating are reviewed. Some of the advantages of pulse pulse plating are detailed as compared with DC plating. The advantages of pulse plating are summarized as follows: 1)smooth and fine grained deposits 2) reduction in hydrogen embrittlement of deposits 3) reduction of residual stress and microcracks in the deposit 4) improvement of physical properties 5) uniform alloy composition through the deposit thinkness 6) improved thrower and adhesion.

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