• Title/Summary/Keyword: Ultrasonic vibrator

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A Study on the Aluminum Wire Bondingby Using Ultrasonic Vibrator (초음파 진동자를 이용한 알루미늄 와이어 용접에 관한 연구)

  • 김희수;이건복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.571-576
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    • 1994
  • In recent years, ultrasonic has been widely applied in measurement and industrial fields and its application range has been expanded as a result of continuous research and development. Wire Bonding Machine, an instrument fabricating semi-conductor, makes use of ultrasonic bonding method. In order to improve the currently used wire bonding machine using ultrasonic energy, technical accumulation is needed steadily through development of exciting device of ultrasonic composed of piezoelectic vibrator and horn. This study investigates the design conditions affecting the dynamic characteristics through the theoretical and experimental analysis of piezoelectric vibrator and horn, The study conducts separately the system identification of piezoelectric vibrator in time domain and the modal analysis of horn in frequency domain. In theoretical model, the integrated modeling is conducted via a combination of dynamic identification of piezoelectric vibrator and theoretical analysis of horn. Hence comparison is made for theoretical and experimental results of the dynamic characteristics of the ultrasonic transducer composed of piezoelectric vibrator and horn. Form the results of this study we develop the design technique of ultrasonic transducer using dynamic characteristic analysis and propose the possibility of ultrasonic welding considering the optimal condition of the natural frequency and vibration mode of horn.

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Design and FEM Analysis of Ultrasonic Linear Motor (초음파리니어 모터의 설계 및 해석)

  • Kim, Hang-Sik;Park, Tae-Gone
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.728-731
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    • 2003
  • This paper deals with a flat type ultrasonic motor, which uses a longitudinal-bending multi mode vibrator of rectangular form. A linear ultrasonic motor was designed by combination of the first longitudinal and eighth bending mode, and the motor consisted of a straight aluminum alloy bar bonded with piezoelectric ceramic elements as a driving element. The geometrical dimensions of the rectangular aluminum vibrator were determined by Euler-Bernoulli theory ANSYS was used to analyze the resonance frequency and the displacement of the stator vibrator. The resonance frequency of the motor provides the elliptical motion. and ANSYS was used to analyze elliptical motion and elliptical trajectory of stator vibrator when thickness of piezoelectric ceramics was varied respectively 0.763, 1.526, 2.289[mm] and width of stator vibrator was varied respectively 16, 12, 8, 4[mm]. When thickness of piezoelectric ceramics was decreased, the displacement of the stator vibrator was increased. And when width of stator vibrator was decreased, the displacement of the stator vibrator was increased.

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Design and Characteristics of Ultrasonic Linear Motor Using $L_14-$B_4$Sandwich-type Vibrator ($L_14-$B_4$샌드위치형 진동자를 이용한 선형 초음파 모터의 설계 및 특성)

  • ;;;;Kenji Uchino
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.12
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    • pp.1025-1031
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    • 2000
  • An ultrasonic linear motors consist of a slider and an ultrasonic vibrator which generates an elliptical oscillations. The ultrasonic linear motors mainly consist of an ultrasonic vibrator which generates elliptical oscillations. The ultrasonic linear motor fabricated in this paper was the use of the 1st longitudinal(L1) and 4th bending vibrations(B4). In order to low driving voltage and improve the life time of the ultrasonic motor, we used stacked piezoceramics. Stacked piezoceramics are adhered to aluminum elastic material. The finite element method was used to optimize dimension of ultrasonic vibrator and direction of vibratory displacement. As a result of estimating the characteristics of the ultrasonic linear motor, no-load velocity was 0.204[m/s] when applied voltage was 70[ $V_{rms}$] in resonance frequency.y.

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Aluminum Wire Bonding by Longitudinal Vibration of Ultrasonic Transducer (초음파 트랜스듀서의 종진동을 이용한 알루미늄 와이어 용접)

  • Lee, G.B.;Kim, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.38-45
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    • 1996
  • In recent years, ultrasonic has been widely applied in measurement and industrial fields and its application range has been expanded as a result of continuous research and development. Wire Bonding Machine, an instrument fabricating semi-conductor, makes use of ultrasonic bonding method. Specially, the method utilizes the longitudinal vibration of ultrasonic transducer composed of piezoelectric vibrator and horn. This work investigates the design conditions affecting the dynamic characteristics through the theretical and experimental analysis. It conducts separately the system identification of piezoelectric vibrator in time domain and the modal analysis of horn in frequency domain. The integrated modeling is conducted via a combbination of dynamic identification of piezoelectric vibrator and theroretical analysis of horn. Then comparison is made for theroretical and experimental results of the dynamic characteristics of the ultrasonic transducer comprised of piezoelectric vibrator and horn. Form the results of the comparison we develop the design technique of ultrasonic transducer using dynamic characteristics analysis and propose the possibility of ultrasonic bonding considering the optimal conditions for the longitudinal vibration of ultrasonic transducer and other conditions.

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Design and Analysis of Ultrasonic Vibrator for Conformal Coating in LED Packaging (LED 공정의 균일 코팅을 위한 초음파 진동자 설계 및 해석)

  • Son, Byeoun-Ho;Choi, Seung-Bok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.631-636
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    • 2009
  • This paper presents design and analysis of ultrasonic vibrator featuring the piezoelectric actuator. After describing a geometric configuration of the proposed vibrator, an analytical model of the ultrasonic vibrator is formulated by adopting liquid film pattern theory and wave theory. The dynamic analysis and geometric optimization are then undertaken using a software ANSYS. The optimization is performed by taking the amplitude of the tip displacement as an objective function. The fluid flow characteristics of the proposed vibrator are analyzed by taking three different fluids: water, silicon oil and ethylene-glycol. This is achieved using a software FLUENT.

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Design and Analysis of Ultrasonic Vibrator for Conformal Coating in LED Packaging (LED 공정의 균일 코팅을 위한 초음파 진동자 설계 및 해석)

  • Son, Byeoun-Ho;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.12
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    • pp.1289-1295
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    • 2009
  • This paper presents design and analysis of ultrasonic vibrator featuring the piezoelectric actuator. After describing a geometric configuration of the proposed vibrator, an analytical model of the ultrasonic vibrator is formulated by adopting liquid film pattern theory and wave theory. The dynamic analysis and geometric optimization are then undertaken using a software ANSYS. The optimization is performed by taking the amplitude of the tip displacement as an objective function. The fluid flow characteristics of the proposed vibrator are analyzed by taking three different fluids: water, silicon oil and ethylene-glycol. This is achieved using a software FLUENT.

Driving Characteristic of L1-B4 Type Ultrasonic Linear Motor by Varying the Size of Elastic Material (탄성체의 크기 변화에 따른 L1-B4형 초음파 리니어 모터의 구동 특성)

  • Kim, Hang-Sik;Park, Tae-Gone
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.11a
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    • pp.93-96
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    • 2004
  • An ultrasonic linear motor was composed of a slider and a stator vibrator including piezoelectric material and elastic material. The ultrasonic linear motors mainly consist of an ultrasonic vibrator which generates elliptical oscillations. L1-B4 ultrasonic linear motor use longitudinal and bending multi-vibration. In order to design stators which has high efficiency and driving characteristics, The finite element method was used to optimize dimension of ultrasonic vibrator and direction of vibratory displacement. stator vibrator of respectively width 3, 5, 7[mm] was fabricated and experimented. as results When width was 5[mm], the driving characteristics was good.

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Diriving Characteristic of Ll-B4 Type Ultrasonic Linear Motor (L1-B4 초음파 리니어 모터의 동작 특성)

  • Kim, Hang-Sik;Park, Tae-Gone
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.730-733
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    • 2004
  • An ultrasonic linear motor was composed af a slider and a stator vibrator including piezoelectric material and elastic material. The ultrasonic linear motors mainly consist of an ultrasonic vibrator which generates elliptical oscillations. $L_1-B4$ ultrasonic linear motor use longitudinal and bending multi-vibration. In order to design stators which has high efficiency and diriving characteristics. The finite element method was used to optimize dimension of ultrasonic vibrator and direction of vibratory displacement. stator vibrator of respectively width 3, 5, 7[mm] was fabricated an experimented. as results When width was 5[mm], the driving characteristics was good

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A Frequency-Variable Ultrasonic Vibrator with Conical Horn for Ultrasonic Machining

  • Kim, Moo-Joon
    • The Journal of the Acoustical Society of Korea
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    • v.16 no.3E
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    • pp.37-43
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    • 1997
  • A frequency-variable ultrasonic vibrator is designed, which is made of a multi-layered PZT vibrator with a conical horn. Transmission line equations for the conical horn are derived and analyzed using the equivalent circuit method in order to analyze the characteristics of the vibrator. The controllability of the driving characteristics by varying the electrical impedance is confirmed by the experimental results of the free admittance characteristics and the vibrational velocity distributions.

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Design and Displacement Analysis by ANSYS of Ultrasonic Linear Motor (초음파 리니어 모터의 설계와 ANSYS에 의한 변위량해석)

  • 김태열;강도원;김범진;박태곤;김명호
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.11a
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    • pp.300-302
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    • 1999
  • The standing waves of the fourth bending mode of vibration and first longitudinal mode of vibrator were utilized to construct a ultrasonic linear motor. The geometrical dimensions of the vibrator were determined by Euler-Bernoulli theoty. FEM(finite element method) employed to calculate the vibration mode of the metal-piezoceramic composite thin plate vibrator. ANSYS was used to design positions of the projections and calculate displacement of vibrator.

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