• Title/Summary/Keyword: Ultrasonic nondestructive test

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Creep Damage Evaluation of Cr-Mo Steel High-Temperature Pipeline Material for Fossil Power Plant Using Ultrasonic Test Method (초음파법을 이용한 Cr-Mo강 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.18-26
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    • 2000
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operating conditions such as high temperature and high pressure for an extended period time. Conventional measurement techniques(replica method, electric resistance method, and hardness test method) for measuring creep damage have such disadvantages as complex preparation and measurement procedures, too many control parameters. And also these techniques have low practicality and applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens(Cr-Mo alloy steels) were carried out for the purpose of evaluation for creep damage. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradation tests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens. we conformed that both the sound velocity decreased and attenuation coefficient linearly increased in proportion to the Increase of creep life fraction($\Phi$c).

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A Study on a Crack Evaluation Technique for Turbine Blade Root Using Phased Array Ultrasonics (위상배열 초음파를 이용한 터빈 블레이드 루트부내 결함평가 기법 연구)

  • Cho, Yong-Sang;Jung, Gye-Jo;Park, Sang-Ki;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.151-157
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    • 2004
  • Ultrasonic testing is a kind of nondestructive test to detect a crack or discontinuity in materials or on material surfaces by sending ultrasound to it. This conventional ultrasonic technique has some limitations in reliably detecting crack or accurately assessing materials in the case of complex-shaped power plant components such as a turbine blade root. An alternative method for such a difficult inspection is highly needed. In this study, application of a phased array ultrasonic testing (UT) system to a turbine blade, one of the critical power plant components, has been considered, and the particular incident angle has been determined so that the greatest track detectability and the most accurate crack length evaluation nay be achieved. The response of ultrasonic phased array was also analyzed to establish a special method to determine the track )ength without moving the transducer. The result showed that the developed method for crack length assessment is a more accurate and effective method, compared with the conventional method.

Bending strength assessment of Larix logs by nondestructive evaluation techniques (비파괴 시험방법을 이용한 낙엽송재 원목의 휨강도 특성 평가)

  • 박준철;홍순일
    • Journal of Korea Foresty Energy
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    • v.22 no.2
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    • pp.60-68
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    • 2003
  • In forest products industry, a variety of nondestructive evaluation techniques are now being used to assess the mechanical properties of structural lumber. Ultrasonic and longitudinal vibration technique are frequently used to assess the modulus of elasticity(MOE) of lumber. The objective of this research was to evaluate the MOE and modulus of rupture(MOR) of small-diameter of Larix log(Larix kaempferi Carr.), using these techniques. In this study, 50 small-diameter logs were nondestructiveively evaluated. The dynamic modulus of elasticity(Eu) of the logs was first evaluated, using an ultrasonic method. After ultrasonic tests, the logs were measured using a longitudinal vibration technique(Ev). Static bending test was then performed on the logs to obtain the static modulus of elasticity(Es) and modulus of rupture of these logs. In general, the dynamic MOE (Ev) of logs was closely co..elated with the stati, MOE for log. Based on the results of these experiments, it can be concluded that small-diameter Larix logs can be successfully evaluated by Ultrasonic and longitudinal vibration technique. The experimental results indicated that the ultrasonic technique is effective to the log, which contains many knots. The longitudinal vibration technique is effective to the log, in which many cracks are included.

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Simulations for Internal Defect Inspection Using Laser Generated Ultrasonic Wave in Ablation Regime (어블레이션 영역 레이저 초음파의 시뮬레이션과 내부결함 검사)

  • Kim, Jin-Gyum;Choi, Sungho;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.3
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    • pp.226-232
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    • 2014
  • In the present study, the characteristics of laser ultrasound in the ablation regime are investigated using simulations and experiments. The laser ultrasonic technique has been recognized as a noncontact method in the field of nondestructive tests (NDTs). In hostile environments (such as hot temperatures), this method has various advantages over the conventional contact ultrasonic method. In particular, in the ablation regime, the laser ultrasonic technique is suitable for inspecting internal defects because of the high amplitude and directivity of the longitudinal wave. In this paper, a simulation model for laser ultrasound in the ablation regime was developed. This model was subsequently applied to a defective specimen using the B-scan method to locate defects. Finally, we performed an experimental test to verify the simulation results. Consequently, the simulation demonstrated good agreement with the experimental test.

Development of Automated Ultrasonic Testing System for Partial Joint-Weld of Heat Exchanger's Header to Tube in Power Plant (발전소 열교환기 헤더와 튜브의 부분 용입형 용접부 초음파 자동검사시스템 개발)

  • Lee, Jin-Hyuk;Lim, Seong-Jin;Park, Ik-Keun;Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.367-372
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    • 2010
  • A power plant's heat exchangers work under poor conditions, such as high temperature, high pressure, corrosion, mechanical stress and vibration. Especially, partial joint-weld of heat exchanger's header to stub-tube is the place where incomplete penetration flaws can easily occur. But, it is hard to evaluate the safety of the structure by conventional nondestructive testing techniques. So it is necessary to test integrity of the weld inside and to develop testing technique and equipment that can detect the flaws at the weld point in order to enhance reliability of the test result. In this study, we developed a suitable automated ultrasonic testing system that can inspect the partial joint-weld of header to stub-tube of power plant. Finally, we showed the efficiency of the automated ultrasonic-testing-system from the application.

Linear System Analysis Using Wavelets Transform: Application to Ultrasonic Signal Analysis (웨이브렛 변환을 이용한 선형시스템 분석: 초음파 신호 해석의 응용)

  • Joo, Young Bok
    • Journal of the Semiconductor & Display Technology
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    • v.19 no.4
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    • pp.77-83
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    • 2020
  • The Linear system analysis for physical system is very powerful tool for system diagnostic utilizing relationship between the input signal and output signal. This method utilized generally to investigate physical properties of system and the nondestructive test by ultrasonic signals. This method can be explained by linear system theory. In this paper the Continuous Wavelets Transform is utilized to search the relation between the linear system and continuous wavelets transform.

Ultrasonic Test Criterion for the Explosively Welded Fe-Naval Brass Bonding Quality (초음파법에 의한 폭발접합 이종금속 접합품질 판정레벨 설정에 관한 연구)

  • 장영권;백영남
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.40-48
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    • 2001
  • An ultrasonic test method, as a nondestructive test is applied to ensure the clad interface quality assessment. According to the reference codes and standards, not only korea Industrial Standard(KS) but also American Society for Testing and Materials (ASTM) Standard, ultrasonic examination procedures use the pulse-echo, A-scan, back reflection signal drop method and/or side drilled reference hole used to establish the acceptance criteria of clad material test. But the variety of bonding materials and sizes makes it difficult to produce the reference blocks, or thus the criteria. In order to overcome these practical difficulties, new ultrasonic testing criterion is suggested. In this new method, the theoretical interface reflection signal amplitude level is calculated and suggested as an acceptance criteria with the back reflection signal set to 100% FSH(Full Screen Height) which is based on acoustic impedance mismatch at the clad interface for the explosive clad ultrasonic inspection. Applicability of suggested criterion, for the explosive clad Fe-Naval Brass with different bonding quality is confirmed to the pre-existed KS and ASTM specifications and verified by using SEM (Seanning Electron Microscope) micrograph. The results obtained by the suggested method is more conservative than the results according to the KS B 0234 and ASTM A 578 specifications The suggested method could be applicable to any other combination of explosive clad ultrasonic inspection.

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A Study on Quantitative Flaw Evaluation of Nuclear Power Plant Steam Generator Tube by Ultrasonic Testing (초음파를 이용한 원자력발전소 증기발생기 전열관의 정략적 결함 평가에 관한 연구)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Lee, Hee-Jong;Lee, Yong-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.1
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    • pp.12-17
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    • 2006
  • A steam generator of nuclear power plant has thousands of thin tubes. These tubes play an important role in maintaining the pressure boundary between the primary and secondary side of nuclear power plant. The steam generator tube is easy to be damaged because of the severe operating conditions such as the high temperature and pressure. Therefore, tremendous efforts are made to assess the structural integrity of the steam generator tubes. The eddy current test is the most popular non-destructive test to assess the integrity of the tubes. However, the eddy current test has the limitation to size the flaw accurately because the eddy current signal behavior depends on the total volume of flaw. This paper shows the possibility that the ultrasonic test method can be applied to detect the flaws in the steam generator tubes and to measure them quantitatively. From the test results, it is expected that if the ultrasonic test is put to practical use in the steam generator tube inspection, the inspection results will be improved.

Evaluation of Suitability of Non-Standardized Test Block for Ultrasonic Testing (비규격 초음파 탐상용 표준시험편의 사용안전성 평가)

  • Kwon, Ho-Young;Lim, Jong-Ho;Kang, Sei-Sun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.5
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    • pp.431-437
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    • 2000
  • Standard Test Block(STB) for UT(Ultrasonic Testing) is a block approved by authoritative for material, shape and quality. STB is used for characteristic tests, sensitivity calibration and control of the time base range of UT inspection devices. The material, size and chemical components of STB should be strictly controled to meet the related standards such as ASTM and JIS because it has an effect upon sensitivity, resolution and reproductivity of UT. The STBs which are not approved are sometimes used because the qualified STBs are very expensive. So, the purpose of this study is to survey the characteristics, quality and usability of Non-Standardized Test Blocks. Non-Standardized Test Blocks did not meet the standard requirements in size or chemical components, and ultrasonic characteristics. Therefore if the Non-Standardized Test Blocks are used without being tested, it's likely to cause errors in detecting the location and measuring the size of the defects.

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Nondestructive evaluation of spot weld quality using by ultrasonic measurement (초음파계측에 의한 SPOT용접품질의 비파괴평가)

  • 박익근
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.109-117
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    • 1994
  • Spot welding has wide used with a high work efficiency in the automotive and aerospace industries. Up to the present, the technique mainly used to test spot welds on production lines has been entirely depended upon destructive chisel or peel testing. Therefore, it's being very important assignment to secure the NDE technique which can be evaluate spot weld quality with more efficiency and high reliability. This paper discusses the feasibility of UNDE techniques to evaluate spot weld quality. For the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of a the corona bond from nugget, ultrasonic c-scan image and distribution of reflective echo amplitude was measured by immersion method with the mechanical and the electronic scanning of point-focussed ultrasonic beam(25 MHz). As the results of this study, corona bond which is the most dangerous types of interface defects can be successfully detected, as well as expulsion and voids. Ultrasonic testing results were confirmed and compared by optical microscope and SAM(Scanning Acoustic Microscope) observation of the spot-weld cross section. The results show that the nugget diameter can be successfully measured with the accuracy of 0.8 mm.

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