• Title/Summary/Keyword: Ultrafine Grain

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Densification of Copper Powders using High-pressure Torsion Process (고압비틀림 공정을 이용한 구리 분말의 치밀화)

  • Lee, Dong-Jun;Yoon, Eun-Yoo;Kang, Soo-Young;Lee, Jung-Hwan;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.19 no.5
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    • pp.333-337
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    • 2012
  • In this study, electrolytic copper powders were consolidated by high-pressure torsion process (HPT) which is the most effective process to produce bulk ultrafine grained and nanocrystalline metallic materials among various severe plastic deformation processes. The bulk samples were manufactured by the HPT process at 2.5 GPa and 1/2, 1 and 10 turns. After 10 turns, full densification was achieved by high pressure with shear deformation and ultrafine grained structure (average grain size of 677 nm) was observed by electron backscatter diffraction and a scanning transmission electron microscope.

Mechanical Properties of Ultrafine Grained 5052 Al Alloy produced by Cryogenic Rolling Process (극저온 압연으로 제조된 5052 Al Alloy의 기계적 성질)

  • Lee Y. B.;Nam W. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.233-239
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    • 2004
  • The effect of annealing temperature on microstructures and mechanical properties of the sheets received $88\%$ reduction at cryogenic temperature was investigated for the annealing temperature of $150\~300^{\circ}C$, in comparison with those at room temperature. The presence of equiaxed grains, whose size is about 200nm in a diameter, was observed in 5052 Al alloy deformed $88\%$ and annealed $200^{\circ}C$ for an hour. When compared with the deformation at room temperature, the deformation at cryogenic temperature showed the higher strengths and equivalent elongation after annealing at the annealing temperature below $200^{\circ}C$. However, for annealing above $250^{\circ}C$ materials deformed at cryogenic temperature showed the lower strength than those deformed at room temperature. This behavior might be attributed to the higher rate of recrystallization and growth in materials deformed at cryogenic temperature during annealing, due to the lager density of dislocations accumulated during the deformation.

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Evaluation of Homogeneous Ultra-fine Grain Refinements via Equal Channel Angler Pressing Process (등통로각압축공정을 통한 결정립의 균질한 초미세립화에 대한 고찰)

  • Kim, W.;Lee, H.H.;Seo, S.J.;Lee, J.K.;Yoon, T.S.;Kim, H.S.
    • Transactions of Materials Processing
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    • v.27 no.4
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    • pp.222-226
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    • 2018
  • Severe plastic deformation (SPD) is a promising method for drastically enhancing the mechanical properties of the materials by grain refinement of metallic materials. However, inhomogeneous deformation during the SPD process results in the inhomogeneous microstructure of the SPD-processed material. We manufactured cylindrical copper specimens of 42 mm in diameter with ultrafine grains (UFG) using an equal channel angular pressing (ECAP) to figure out the relationship between homogeneous microstructure and the number of the processing passes. Two specimens, which are ECAP-processed 4 times (4pass) and 6 times (6pass) each with Route Bc, are prepared for comparison of mechanical properties and microstructure. The results show that the mechanical properties of the two specimens (4pass and 6pass) are similar. Moreover, both the specimens show highly enhanced mechanical properties. The 4pass specimen, however, shows inhomogeneity in hardness distribution, while the 6pass specimen shows a homogeneous distribution. Microstructure analysis reveals that the 4pass specimen has an inhomogeneous microstructure with incompletely refined grain structure. This inhomogeneity of the 4pass specimen could be explained by the circumferential rotation during ECAP process.

Ultra-fine Grained Aluminum Alloy Sheets fabricated by Roll Bonding Process

  • Kim, Hyeong-Uk;Tsuji, Nobuhiro
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.6.2-6.2
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    • 2009
  • Ultra-fine grained (UFG) Al alloys, which have submicron grain structures, are expected to show outstanding high strength at ambient temperature and excellent superplastic deformation at elevated temperatures and high strain rate. In order to get the UFG microstructure, various kind of severe plastic deformation (SPD) processes have been developed. Among these processes, accumulative roll bonding (ARB) process is a promising process to make bulky Al sheets with ultrafine grained structure continuously. The purpose of the present study is to clarify the grain refinement mechanism during the ARB process and to investigate on the effects of ultra-fine grained structure on the mechanical properties. In addition, UFG AA8011 alloy (Al-0.72wt%Fe-0.63wt%Si) manufactured by the ARB had fairly large tensile elongation, keeping on the strength. In order to clarify the reason for the increase of elongation in the UFG AA8011 alloy, detailed microstructural and crystallographic analysis was performed by TEM/Kikuchi-line and SEM/EBSP method. The unique tensile properties of the UFG AA8011 alloy could be explained by enhanced dynamic recovery at ambient temperature, owing to the large number of high angle boundaries and the Al matrix with high purity.

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THE MAGNETOSTRICTIVE PROPERTIES OF Dy-Fe-B ALLOYS WITH NANOCRYSTALLINE GRAIN STRUCTURE

  • Lim, S.H.;Kim, S.R.;Noh, T.H.;Lee, S.R.;Kang, I.K.
    • Journal of the Korean Magnetics Society
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    • v.5 no.5
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    • pp.795-799
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    • 1995
  • The magnetostriction versus field (${\lambda}-H$) curves for the melt-spun ribbons of $Dy_{x}{(Fe_{1-y}B_{y})}_{1-x}$ (x=0.2, 0.25, 0.3; y=0, 0.05, 0.1, 0.15, 0.2) alloys are measured systematically at various wheel speeds ranging from 10 to 50 m/sec. The ${\lambda}-H$ curves in most cases vary sensitively with the wheel speed and, in the wheel speed range where no amorphous phase is formed, the magnetic softness improves rather continuously with the wheel speed. This result is considered to be due to the reduced grain size with increasing wheel speed, which was confirmed by X-ray diffraction and transmission electron microscopy. In particular, homogeneous and ultrafine grains with size of about 10 nm are formed even in the as-spun state when the $Dy_{0.3}{(Fe_{1-y}B_{y})}_{0.7}$ alloys are quenched at the wheel speed of 30 m/sec (for the alloy with y=0.2) or 40 m/sec (for the alloys with $y{\leq}0.15$) and the ribbons having the nanocrystalline grain structure exhibit good magnetostrictive characteristics.

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Fabrication of Mono-Dispersed Ultrafine BaTiO$_3$ Powder Using Microwave (마이크로파를 이용한 초미세 균일 분산 BaTiO$_3$ 분말 제조)

  • 김현상;최광진;이상균;김영대;심상준;우경자;김경림;조영상
    • Journal of the Korean Ceramic Society
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    • v.36 no.4
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    • pp.343-353
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    • 1999
  • Microwave(2.45 GHz) was used as energy source in hydrothermal reaction to fabricate ultrafine BaTiO3 powder. Using microwave of 700 W, crytal BaTiO3 began to fom after 5 min in microwave-autoclave sys-tem. The crystallinity was not noticeably increased with increasing longer reaction time than 10 min. On the other hand in microwave-reflux system crytal BaTiO3 began to form after 15min and the crystallinity was not noticeably increased with increasing longer reaction time than 1hr,. In either case particle size dis-tribution was considerably uniform due to the effect of homogeneous heating by microwave. In addition mi-crowave heating gave an extremely small degree of particle agglomeration compared to electric heating. Av-erage sizes of as-synthesized powders were 30-60nm. Ba/Ti ratio in sol played an important role in det-ermining the particle size. It seems that excess barium forms different phases such as Ba(OH)2 which makes thin layer on the surface of BaTiO3 powder. This thin layer would inhibit the agglomeration of Ba-TiO3 powders and keep the small grain size. In microwave-autoclave system tetragonal-BaTiO3 was formed directly by the reaction of only 15 min. In the case of microwave-reflux system tetragonal-BaTiO3 was formed by driyng over 25$0^{\circ}C$.

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Preparation of 20mol% Gd-doped $CeO_2$ Electrolyte for the Low-Temperature Solid Oxide Fuel Cells (저온형 고체산화물 연료전지를 위한 20mo1% Gd-doped $CeO_2$ 전해질의 제조에 관한 연구)

  • Kim, Sun-Jae;Hwang, Jong-Sun
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.305-307
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    • 1997
  • Gd-doped $CeO_2$, ultrafine powders were synthesized by the glycine-nitrate process and then their sintering and electrical characteristics were analysed using the dilatometric and AC impedance measurements. In the dilatometric measurements green bodies from the synthesized powders after milling shrinked to about $1470^{\circ}C$ in appearance and then expanded thermally with the increase of the heating temperature, whereas those from the synthesized powders before milling continuously shrinked to the temperatures of $1600^{\circ}C$. It may be due to the change of the packing density of the synthesized powders by milling. In the AC impedance measurements, the electrical resistivity of the Gd-doped $CeO_2$ bodies from the as-milled powders, sintered at $1500^{\circ}C$ with the increase of the sintering time, showed the minimum value at the sintering time of 10h. The minimum total resistivity of the Gd-doped $CeO_2$ bodies sintered at $1500^{\circ}C$ for 10h seems to result from the lowest activation energy by the combination between the activation energies for the resistivities at the grain interior and grain boundary.

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An Experimental Study for Mechanical Properties of Al-Mg-Mn-Si Alloy by ECA pressing (ECA기법을 활용한 Al-Mg-Mn-Si 합금의 기계적 성질에 관한 연구)

  • Kook, Jong-Han
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.785-792
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    • 2011
  • Equal channel angular(ECA) pressing is the established processing technique in which a polycrystalline metal is pressed through the die to achieve a very high plastic strain. Therefore, the capability to produce an ultra-fine grain size in the materials is provided. To investigate that mechanical properties at elevated temperature have the ultrafine grain ECA pressing, experiments were conducted on an Al-4.8% Mg-0.07% Mn-O.06% Si alloy. After having been solution treated at 773K for 2hrs, the billet for ECA pressing was inserted into the die. And it was pressed through two channel of equal to cross section intersecting at a 90 degree angle. The billet can be extrude repeatedly because of 1:1 extrusion ratio. Since the billet is passed through the cannel for 2 times, a large strain is accumulated in the alloy. The tensile tests on elevated temperature were carried out with initial strain rate of $10^{-3}s^{-1}$ at eight temperature distributed from 293K to 673K.

Finite Element Analysis of Densification Behavior during Equal Channel Angular Pressing Process of Powders (분말 ECAP 공정 시 치밀화의 유한요소해석)

  • Yoon, Seung-Chae;Quang, Pham;Chun, Byong-Sun;Lee, Hong-Ro;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.13 no.6 s.59
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    • pp.415-420
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    • 2006
  • Nanostructured metallic materials are synthesized by bottom-up processing which starts with powders for assembling bulk materials or top-down processing starting with a bulk solid. A representative bottom-up and top-down paths for bulk nanostructured/ultrafine grained metallic materials are powder consolidation and severe plastic deformation (SPD) methods, respectively. In this study, the bottom-up powder and top-down SPD approaches were combined in order to achieve both full density and grain refinement without grain growth, which were considered as a bottle neck of the bottom-up method using conventional powder metallurgy of compaction and sintering. For the powder consolidation, equal channel angular pressing (ECAP), one of the most promising method in SPD, was used. The ECAP processing associated with stress developments was investigated. ECAP for powder consolidation were numerically analyzed using the finite element method (FEM) in conjunction with pressure and shear stress.

Powder Densification Using Equal Channel Angular Pressing (ECAP 공정을 이용한 분말의 치밀화)

  • Yoon Seung-Chae;Seo Min-Hong;Hong Sun-Ig;Kim Hyoung-Seop
    • Journal of Powder Materials
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    • v.13 no.2 s.55
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    • pp.124-128
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    • 2006
  • In recent years, equal channel angular pressing (ECAP) has been the subject of intensive study due to its capability of producing fully dense samples having a ultrafine grain size. In this paper, the ECAP process was applied to metallic powders in order to achieve both powder consolidation and grain refinement. In the ECAP process for solid and powder metals, knowledge of the internal stress, strain and strain rate distribution is fundamental to the determination of the optimum process conditions for a given material. The properties of the ECAP processed solid and powder materials are strongly dependent on the shear plastic deformation behavior during ECAP, which is controlled mainly by die geometry, material properties, and process conditions. In this study, we investigated the consolidation, plastic deformation and microstructure evolution behaviour of the powder compact during ECAP.