• Title/Summary/Keyword: Ultra-Precision Machine

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Development of the Practical and Adaptive Die of Fixed Stripper Type for Marine Part Sheet Metal Working(part 2)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 춘계학술대회 논문집
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    • pp.146-150
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    • 2000
  • In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. Part2 of this study reveals with ultra precision progressive die design, its making and tryout.

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Development of an Integrated Reactor UT Inspection System

  • Park, Yoo-Rark;Lee, Jae-Cheol
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.133.6-133
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    • 2001
  • Reactor vessel is one of the most important equipment of Nuclear Power Plant (NPP) with regard to the nuclear safety. Thus reactor vessel must be examined periodically by certified experts. Currently, ultra-sonic(UT) non-destructive inspection is executed on reactor vessel. Two different techniques are used in this inspection. One is using the movable manipulator fixed with the support-guide placed on the vessel, and the other is using mobile robot moving in the vessel. Movable manipulator machine is very heavy, hard to handle, and very expensive. Mobile robot equipment is small and convenient but has a weak point on positional precision. To solve these problems we developed a reactor inspection system based on laser-driven mobile robot. This paper describes the main concept and structure of integrated inspection units and the feature of implemented units.

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단결정 다이아몬드 공구를 이용한 미세 패턴 가공성에 대한 실험적 분석 (Experimental Investigation on Machining Feasibility of Micro Patterns using a Single Crystal Diamond Tool)

  • 김현철
    • 한국기계가공학회지
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    • 제11권5호
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    • pp.76-81
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    • 2012
  • The continuing demand for increasingly slimmer and brighter liquid crystal display(LCD) panels has led to an increased focus on the role of the light guide panels(LGPs) or optical films that are used to obtain diffuse, uniform light from the backlight unit(BLU). And the most basic process in the production of such BLU components is the micromachining. LCD BLUs comprise various optical elements such as a LGP, diffuser sheet, prism sheet, and protector sheet with micro patterns. High aspect ratio patterns are required to reduce the number of sheets and enhance light efficiency, but there is a limit to the aspect ratio achievable for a given material and cutting tool. Therefore, this study comprised a series of experimental evaluations conducted to determine the machining feasibility in microcutting various aspect ratio patterns on electroless nickel plated die materials when using single-crystal diamond tools. Cutting performance was evaluated at various cutting speeds and depths of cut using different machining methods and machine tools.

마이크로 앤드밀링에 의한 미소 부품 가공기술 연구 (A Study on the Micro Parts Manufacturing Technology by Micro End-milling)

  • 제태진;이종찬;최환;이응숙
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.167-172
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    • 2003
  • The machining method by using end-milling tool has been applying in machining structures of various shapes because of the availability. Recently, all kinds of industries based on the parts of micro shape are developing, and the demands of mechanical micro machining technology are Increasing suddenly to produce these parts. According to such changes, the technology of the micro end-milling machining is applying as one of the most important machining means. This research is to aim at developing machining technology for various micro structures using micro end-mill. This paper introduces micro mechanical machining system with ultra precision, and demonstrates methods manufacturing all sorts of parts and moldings for industry and examples of applicable machining by using micro end-milling tool of micro sizes from hundreds to tens in diameter.

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광소자 정렬용 초정밀 다축 스테이지 개발 (Development of Multi-Axis Ultra Precision Stage for Optical Alignment)

  • 정상화;이경형;김광호;차경래;김현욱;최석봉;박준호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.213-218
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    • 2004
  • As optical fiber communication grows, the fiber alignment become the focus of industrial attention. This greatly influence the overall production rates for the opto-electric products. We proposed multi-axis nano positioning stage for optical fiber alignment. This device has 3 DOF translation and sub nanometer resolution. This nano stage consist of 3 PZT-driven flexure stages which are stacked parallel. The displacement of it is measured with capacitance gauge and is controlled by computer-embedded main controller. The design process of flexure stage using FEM is proposed and the performance evaluation of this system is verified with experiments.

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Zerodur의 초정밀 연삭 특성에 관한 연구 (A Study on the Characteristics on Ultra-Precision Grinding of a Zerodur)

  • 김건희;박요창
    • 한국기계가공학회지
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    • 제4권1호
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    • pp.13-17
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    • 2005
  • We explored a new rough grinding technique on optics materials such as Zerodur. The facility used is a NANOFORM-600 diamond turning machine with a custom grinding module and a range of diamond resin bond wheel. The grinding parameters such as workpiece rotation speed, depth of cut and feed rate were altered while grinding the workpiece surfaces of 20mm in diameter. Surface roughness was measured by Form Talysurf series2. Our target is to define grinding conditions producing the surface roughness smaller than $0.2{\mu}m$ Ra.

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진공용 초소형 제품조작을 위한 매니퓰레이터 제작 (Development of manipulator for handling micro components in vacuum)

  • 윤덕원;최현석;한창수;최헌종;홍원표;강은구
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.40-44
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    • 2005
  • Recently PZT is used in ultra precision mechanism field. PZT itself has a small driving range although it has a high resolution. Many methods, such as inchworm, impact driving, inertial sliding method, etc., have been applied for moving range expansion. In this study, a new actuating mechanism for rotational motion with two driving PZT is proposed. The Fixed-Fixed beam support is applied for compensation of the difference in driving force between expansion and contraction of PZT. The behavior and design parameters of the proposed mechanism are analyzed for improving performance.

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마이크로 엔드밀 가공시 가공인자가 표면거칠기 향상에 미치는 영향 (Effects of Machining Conditions for Improvement of Surface Roughness on Micro End-Milling)

  • 조병무;김상진;박희상;배명일
    • 한국공작기계학회논문집
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    • 제17권2호
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    • pp.71-76
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    • 2008
  • Micro end-milling is one of effective technology that is able to do ultra-precision machining while increasing the productivity and has wide application field. But selection of machining condition is very difficult because of complicated machining mechanism. Therefore this study was carried out to select working factors to get the optimum surface roughness. Machining condition are depth of cut, feed rate and spindle revolution. The result of this study showed that Surface roughness was affected, in the other of depth of cut, spindle revolution, feed rate. And this study provided an regression equation relating surface roughness to working factors through Regression Analysis and determination coefficient of regression equation had a satisfactory reliability of 79%.

초소경 엔드밀링을 이용한 미세 가공특성 분석 및 응용가공 (Analysis of Micro Machining Characteristics using End-milling and Its Applications)

  • 최환진;박언석;전은채;제태진;최두선
    • 한국정밀공학회지
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    • 제29권12호
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    • pp.1279-1284
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    • 2012
  • Micro structures which are widely used at various fields are commonly fabricated by lithograph, etching and laser methods. Recently, with the emergence of micro tools and ultra-precision machine tools, fabrication of the micro structures obtained using end-milling are studied. However, there are some problems due to the diameter of the micro end-mill getting smaller below $100{\mu}m$. The micro run-out resulted from miniaturization of end-mills have influence seriously on accuracy of micro structures. The error of run-out with a tooling jig showed a decrease of about $9.3{\mu}m$. Furthermore, micro structures with width of $30{\mu}m$ could be applied through experiments of slot machining obtained using 30 and $50{\mu}m$ end-mill. Also, narrow angle structures with $30^{\circ}$ angle could be applied through analysis of machining acute angle structures. Based on basic experiments, micro fluidics channels and spiral patterns for air bearing were machined.

경인항의 발전 전략에 대한 소고 (A Review for Development Strategy of Gyeongin Port)

  • 이충효;선일석
    • 한국항만경제학회지
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    • 제33권3호
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    • pp.139-154
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    • 2017
  • 국내외 항만간 경쟁이 심화됨에 따라 국내 신생 및 중소형 항만이 자체적으로 경쟁력을 확보하는데 한계가 있다. 이에 본 연구에서는 경인항을 중심으로 컨테이너 및 일반화물 물동량 5개변 60개월치의 데이터로 단기간 (12개월)의 물동량을 각각 예측하였고 중장기적으로는 어떠한 발전 방안이 필요한지 검토하였다. 첫 번째, 경인항 배후 물류단지와 연계하여 정밀기계, 홈네트워크시스템, LED, 기계공업 등의 품목을 대중국 항로로 유치하고, 두 번째, 초중량 화물 운송루트로 특화하고, 서해5도 연안섬 지역과 아라뱃길(서해5도수산물복합센터)을 연계함으로서 수산물 운반 및 여객선 준공영제를 통한 연안해운 활성화에 기여할 것으로 판단된다. 세 번째, 정부-지자체-항만의 유기적인 협력을 바탕으로 인센티브 등 선순환 지원제도가 필요하고, 마지막으로 수도권 항만의 통합운영을 통해 인근항만간 기능 조정 및 특화전략이 병행 추진되어야 할 것이다.