• 제목/요약/키워드: U-bending

검색결과 230건 처리시간 0.023초

TRIP강의 비대칭 거동과 스프링백 (Asymmetric Behavior and Springback of Transformation-Induced Plasticity (TRIP) Steels)

  • 전성욱;정재봉;이현석;김병민;김지훈
    • 소성∙가공
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    • 제26권6호
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    • pp.333-340
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    • 2017
  • The cyclic hardening behavior of transformation-induced plasticity (TRIP) steels shows tension-compression asymmetry known to be attributed to transformation of retained austenite into martensite during deformation. In this work, YoshidaUemori hardening model was used to represent the asymmetric hardening behavior of TRIP1180 steel. Yoshida-Uemori hardening model parameters were obtained from three sets of data: tension-compression, compression-tension, and a combination of the two. Material models were validated for U-bending and springback.

접촉감쇠의 수식화 및 외연적 유한요소법에의 적용 (Formulation of the Contact Damping and its Application to the Explicit Finite Element Method)

  • 이상욱;양동열;정완진
    • 소성∙가공
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    • 제8권3호
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    • pp.306-312
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    • 1999
  • In the recent sheet metal forming simulations, it increases to adopt the dynamic explicit method for an effective computation and the elastoplastic formulation for stress recovery. It is inevitable in the dynamic explicit method that some noises occur, which sometimes partly spoil results of simulations. This phenomenon becomes severer when complicate contact conditions are included in simulations. In commercial dynamic codes, the concept of contact damping is introduced. However, the formulation process of it is not revealed well. In this paper, a contact damping method is formulated in order for effectively suppressing noises occurring due to complicated contact conditions. This is checked by analyzing a simple sheet metal stamping process (U-draw bending). From the computational results, it is shown that the contact damping can effectively control the noises due to contacts, especially when considering the sheet thickness, and help to develop more reliable internal stress states, which result in more realistic shapes after springbank.

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고장력강판의 스프링백 저감을 위한 서보프레스 슬라이드모션 평가 (Evaluation of Servo Press Slide Motion for Springback Reduction of High Strength Steel)

  • 송재선;윤국태;박춘달;허재영;김용환
    • 소성∙가공
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    • 제26권5호
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    • pp.277-285
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    • 2017
  • Vehicle weight reduction is a known strategy to improve fuel efficiency and strengthen exhaust gas regulation. The use of high strength steel can satisfy safety, efficiency, emission, manufacturability, durability, and cost requirements. However, springback of high strength steel results in undesired shape defects. Springback is one of the most important issues of high strength steel for many applications in an automobile. Servo press has various capabilities to improve defects, process conditions, and productivity problems when forming a high strength steel. Especially, servo press can be set to function with variable slide motion in a single operation. In this study, the effect of servo press slide motion on 980MPa high strength steel was investigated through U-bending test.

선박용 4행정 디젤엔진의 크랭크축 강도해석에 관한 연구 (A Study on the Strength Analysis of Crankshaft for 4 Stroke Marine Diesel Engine)

  • 이돈출;박성현;강대선;김태언
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 춘계학술대회논문집
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    • pp.66-72
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    • 2006
  • Marine diesel engine production and refinements sought a continuous increase on mean effective pressure and thermal efficiency. These results in increased maximum combustion pressure within the cylinder and vibratory torque in crankshaft. As such, crankshaft should be designed and compacted within its fatigue strength. In this paper, the 8H25/33P($3,155ps{\times}900rpm$) engine for ship propulsion was selected as a case study, and tile strength analysis of its crankshaft is carried out by. simplified method recommended by IACS M53 and a detailed method with the crankshaft assumed as a continuous beam and bearing supported in its flexibility. The results of these two methods are compared with each other.

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유리 섬유시트로 보강된 실제크기 철근 콘크리트 보의 휨 거동에 대한 실험적 연구 (An experimental study for bending behavior of RC beams strengthened with glass fiber sheet)

  • 김성도;성진욱
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 춘계학술대회 논문집
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    • pp.274-280
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    • 2008
  • To investigate the flexural behavior of real size RC beams strengthened with glass fiber sheets, 9 strengthened beams of real size are experimented and the results are compared with those of existing experimental studies. Experiments are considered glass fiber sheets, the number of fiber sheets, and the existence of U-wrap. By the results of experiments, the failure behavior and crack types of real size RC beams are almost equal to those of the small size RC beams, and the debonding and not the concrete cover delamination are occurred. It can be found from the load-deflection curves that as the number of fiber sheets is increased, the ductility of real size RC beam is more decreased than that of the small size RC beam. For the strengthening method with glass fiber sheets of the real size RC beams, it can be confirmed that the finding a solution to the bonding problem is required

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STUDY ON DYNAMIC BEHAVIOUR IN 3PB DUCTILE STEEL SPECIMEN APPLIED BY THE IMPACT LOAD

  • HAN M. S.;CHO J. U.;BERGMARK A.
    • International Journal of Automotive Technology
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    • 제6권3호
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    • pp.229-234
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    • 2005
  • The dynamic crack growth in ductile steel is investigated by means of the impact loaded 3 point bending (3PB) specimens. Results from experiments and numerical simulations are compared to each other. A modified 3PB specimen designed with the reduced width at its ends has been developed in order to avoid the initial compressive loading of the crack tip and also to avoid the uncertain boundary conditions at the impact heads. Numerical simulations of the experiments are made by using a finite element method (FEM) code, ABAQUS. The high speed photography is used to obtain the crack growth and the data of the crack tip opening displacement (CTOD). The direct measurements of the relative rotations of two specimen halves are made by using the Moire interference pattern.

다구치 실험계획법을 이용한 고강도 강판의 스프링백 분석 (Springback Analysis of High Strength Steel Using Taguchi Method)

  • 전태보;김형종
    • 한국품질경영학회:학술대회논문집
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    • 한국품질경영학회 2006년도 춘계학술대회
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    • pp.80-85
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    • 2006
  • HSS (high strength steel) is widely applied to reduce the weight but improve the strength in automobiles. This research has been peformed to secure a methodology to accurately predict the springback of HSS for successful tool and process designs in sheet stamping operations. We first peformed U-draw bending test to evaluate the springback characteristic. We then evaluated forming and springback processes using the 1-row model of the finite element method. Based on the peformance measure and parameters selected, extensive analyses of the factor effects on the springback have been made using experimental design concepts. We specifically selected Taguchi's orthogonal array, $L_{18}(2^1{\times}3^7)$, and the optimal level combination of the factors have been drawn from the analysis.

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박판성형을 위한 탄성복원해석의 수치적 모사 (A Numerical Simulation of Springback Analysis for Sheet Metal Forming)

  • 김충식;정완진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 제2회 박판성형심포지엄 논문집 박판성형기술의 현재와 미래
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    • pp.9-16
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    • 1998
  • New program for springback analysis has been developed to predict the deformation of springback more accurately. Static implicit FEM is used to find out the static equilibrium after springback. The shell element with 6 dogrees of freedom and 4 nodes is carefully implemented to improve the accuracy and the compatibility between forming analysis and springback analysis. Co-rotational approach and Newton-Raphson nonlinear iteration are used to resolve the nonlinearity of large deformation. The benchmark results show that the developed program gives good predictions in comparison with experimental and other commercial S/W's results. As practical examples, U draw bending and S-rail problems are carried out by the developed program.

폐유리 색상별 잔골재를 치환한 모르타르의 강도에 관한 연구 (A Study on the Strength of Mortar Substituted Fine Aggregate by Waste Glass Color)

  • 조수연;김건우;신종현;정의인;김봉주
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 가을 학술논문 발표대회
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    • pp.112-113
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    • 2021
  • Since natural sand is being depleted, research is being conducted to use glass similar to sand as an aggregate. When non-reusable waste glass is crushed and used as fine aggregate, it is known that alkali of cement and silica of glass react to cause an alkali aggregate reaction. The purpose of this study is to provide basic data by studying the strength according to color to use waste glass as fine aggregate. When 10% was replaced, both flexural and compressive strength showed strength values similar to those of Plain. When replaced by 20% and 30%, the 7-day intensity was higher than that of Plain. In addition, colorless glass was found to have the highest strength among glass colors. More research is expected to be needed to become a fine aggregate of waste glass.

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가공의치(架工義齒)에 작용(作用)하는 Stress에 관(關)한 광탄성학적(光彈性學的) 분석(分析) (Photoelastic Stress Analysis of Fixed Partial Dentures)

  • 조원행
    • 대한치과보철학회지
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    • 제18권1호
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    • pp.15-35
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    • 1980
  • The purpose of this study was to investigate stresses in the various components of fixed partial dentures restoring the posterior teeth of the lower jaw, and to measure quantitatively the effects of certain modifications in structural design on the stresses in the restorations using two-dimensional photoelasticity. Two-dimensional photoelastic methods were used in this study. Several models of fixed partial dentures were constructed. Shoulder less margins and anatomic occlusal reduction were incorporated in Model 1. Rounded shoulders and flat occlusal reduction were incorporated in Model 2, while Model 3 was a cantilever fixed partial denture. Other similar fixed partial dentures were constructed with V and U notches deliverately included in the region of the fixed joints for comparative reasons. The birefringent materials used in this study were PSM-1 and PSM-5 in standard sheets. PSM-1 was used for constructing the substructure, and PSM-5 was used in making the components of the fixed partial dentures. The two materials were used in the construction of composite photoelastic models. Improved artificial stone was used to represent dental cement in luting the composite photoelastic models. Static loading procedures were used at preplanned sites to represent occlusal loads in the mouth. 35 mm color and B/W film were used to record isochromatics in accordance with photoelastic procedures. Data reduction was performed using the grid method, which helped in, the mathematical integration procedure (Shear difference method) to separate the principal stresses. The results were as follows. 1. Fixed partial dentures do not function in bending as a symmetrical beam. Alternate areas of tension and compression were demonstrated when multiple contact loading was used. 2. The weakest part in posterior fixed partial dentures is the fixed joint. 3. (1) Models I and modified Model I were loaded on the pontic using a 50 pound vertical static load. The shear stress near the posterior fixed joint in Model 1 (U notches) was+129.4 p.s.i., and at the same fixed joint in modified Model 1 (V notches) was+239.4 p.s.i. The concentration of stress in fixed joint was reduced by 50% when U notches replaced the V notches. (2) Modified Model 2 was loaded using a multiple contact loader at a total load of 125 pounds. The difference between the principal stresses (${\sigma}_1-{\sigma}_2$), shear stress, at the V notches was+600 p.s.i., and at the U notches was+3l7 p.s.i. The shear stress was reduced by 50% when U notches replaced the V notches. V-grooves at the fixed joints should be avoided, and should be replaced by regular shaped U-grooves. 4. Cantilever fixed partial dentures had much higher stresses at the fixed joint than fixed partial dentures that were attached at both ends.

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