• Title/Summary/Keyword: Two-Step Forming

검색결과 78건 처리시간 0.035초

접촉과 마찰을 고려한 바인더 랩의 유한 요소 해석 (Binder Wrap Analysis considering Gravity, Contact and Friction)

  • 유동진;이종민;전기찬
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1996년도 자동차부품 제작기술의 진보
    • /
    • pp.87-95
    • /
    • 1996
  • The stamping process consists of two stages : First, the blank is held by the blank holder and then it is further formed into the die cavity by punch stroke. In actual stamping process, the accurate prediction of binder wrap is an indispensable step in sheet metal forming analysis because the initial plastic buckling induced by improper die design is directly related with fatal defect at the final stage. In the present work, an approach including the gravity effect of blank material and proper consideration of contact and friction is proposed. Computations are carried out for some actual auto-body parts using 3D FEM code to investigate the validity of the proposed methodology. Comparisons with experimental results show that the suggested scheme can be effectively applied to the precise prediction of binder wrap for arbitrarily curved die faces in which gravity and contact effect must be taken into account.

레이저 직접묘화법에 의한 AlN 기판상의 전도성 패턴 제작에 관한 연구 (A Study on Fabrication of Conductor Patterns on AlN Ceramic Surface by Laser Direct Writing)

  • 이제훈;서정;한유희
    • 한국레이저가공학회지
    • /
    • 제3권2호
    • /
    • pp.25-33
    • /
    • 2000
  • One of perspective direction of microfabrication is direct laser writing technology that allows to create metal, semiconductive and dielectric micropatterns on substrate surface. In this work, a two step method, the combination of seed forming process, in which metallic Al seed was selectively generated on AlN ceramic substrate by direct writing technique using a pulsed Nd : YAG laser and subsequent electroless Ni plating on the activated Al seed, was presented. The effects of laser parameters such as pulse energy, scanning speed and pulse frequency on shape of Alseed and conductor line after electroless Ni plating were investigated. The nature of the laser activated surface is analyzed from XPS data. The line width of this metallic Al and Ni is analyzed using SEM. As a results, Al seed line with 24㎛ width and 100㎛ isolated line space is obtained. Finally, laser direct writing can be applied in the field between thin and thick film technique in electronic industry.

  • PDF

다단메쉬 및 펄스중첩법을 적용한 펄스형 Nd:YAG의 Surfacing Process (Surfacing Process of Pulsed Nd:YAG laser by using Multiple mesh and Pulse Superposition Technique)

  • 정종한;홍정환;김동현;김희제;조정수
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1997년도 추계학술대회 논문집 학회본부
    • /
    • pp.373-375
    • /
    • 1997
  • In this study, we designed multiple mesh circuit consisting of 3-6 meshes and pulse superposition one consisting of a 3 mesh, and fabricated the electrical power supply and the single elliptical resonator. We developed the two pulse superposition technique forming the step pulse shapes of pulsed Nd:YAG laser with single shot multivibrator and 2 SCRs. Laser beam generated by multiple mesh circuit and superposition one respectively irradiated target surface to analyze process state of surface with spark and vapor. And it was obtained experimental results that all superposition meshes had common points which the best efficiency was obtained at delay time 0[${\mu}s$], followed by, no superposition and obtained at delay time 250[${\mu}s$].

  • PDF

펄스중첩기술을 적용한 펄스형 Nd:YAG 레이저의 효율개선 (Efficiency Improvement of Pulsed Nd:YAG Laser using Pulse Superposition Technique)

  • 곽병구;정종한;이동훈;홍정환;김희제;조정수
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1997년도 하계학술대회 논문집 E
    • /
    • pp.1864-1866
    • /
    • 1997
  • In this study, we designed the pulse superposition network consisting of a six-mesh and a three-mesh network, and fabricated the electrical power supply and the single elliptical resonator. We have developed a tec.bnique forming the step-pulse shape of pulsed Nd:YAG laser by using one shot multivibrater and have studied on the effect of two pulses superposition for the output and efficiency improvement of pulsed Nd:YAG laser by superposing a sinusoidal pulse on a main pulse.

  • PDF

자율주행 무인차량용 레이더 신호처리부 개발 및 성능 분석 (Development and Performance Analysis of Radar Signal Processing for Autonomous Unmanned Ground Vehicle)

  • 신승용;최준혁;박상현;염동진;김정렬
    • 한국군사과학기술학회지
    • /
    • 제16권4호
    • /
    • pp.514-522
    • /
    • 2013
  • In this paper, we present signal processing procedure and carry out performance analysis of FMCW(Frequency Modulation Continuous Wave) radar for Autonomous Unmanned Vehicle(AUV). In order to detect range profile and velocity of the unknown target, we must implement two step FFT(Fast Fourier Transform) procedure. And the DBF(Digital Beam Forming) algorithm has to be performed to obtain the angle information of the unknown target. To verify the performance of manufactured autonomous unmanned ground vehicle FMCW radar, we use the data of the real corner reflecter target.

플라스틱 블로우몰딩 공정의 해석기반 디지털 트윈 구현 (Implementation of an simulation-based digital twin for the plastic blow molding process)

  • 홍석관
    • Design & Manufacturing
    • /
    • 제17권3호
    • /
    • pp.1-7
    • /
    • 2023
  • Blow molding is a manufacturing process in which thermoplastic preforms are preheated and then pneumatically expanded within a mold to produce hollow products of various shapes. The two-step process, a type of blow molding method, requires the output of multiple infrared lamps to be adjusted individually, so the process of finding initial conditions hinders productivity. In this study, digital twin technology was applied to solve this problem. A blow molding simulation technique was established and simulation-based metadata was generated. A response surface ROM (Reduced Order Model) was built using the generated metadata. Then, a dynamic ROM was constructed using the results of 3D heat transfer analysis. Through this, users can quickly check the product wall thickness uniformity according to changes in the control value of the heating lamp for products of various shapes, and at the same time, check the temperature distribution of the preform in real time.

Mg-13.5wt%Ni 합금 수소화합물의 수소방출에 대한 부피법에 의한 열분석 (Volumetric Thermal Analysis of Hydrogen Desorption from Mg-13.5wt%Ni Hydride)

  • 한정섭;박경덕
    • 한국수소및신에너지학회논문집
    • /
    • 제26권4호
    • /
    • pp.308-317
    • /
    • 2015
  • To investigate the effect of microstructure on the formation of the desorption peak, the volumetric thermal analysis technique (VTA) was applied to the Mg-13.5 wt% Ni hydride system. The sample made by the HCS (hydriding combustion synthesis) process had two kinds of Mg microstructures. Linear heating was started with various constant heating rates. Only one peak was appeared in the case of the small initial hydrogen wt% (0.83 wt%). Yet, two peaks were appeared with increasing initial hydrogen wt% (1.85 and 3.73 wt%) when only Mg was hydrogenated. The first peak was formed through the evolution of hydrogen from $MgH_2$, made by eutectic Mg. The second peak was formed through the evolution of hydrogen from $MgH_2$, made by primary Mg. Therefore, this result shows that the microstructure also has a considerable effect on forming the desorption peak. We have also derived the hydrogen desorption equations by VTA to get apparent activation energy when the rate-controlling step for the desorption of the hydrided system is the diffusion of hydrogen through the ${\alpha}$ phase and the chemical reaction ${\beta}{\rightarrow}{\alpha}$.

Fluorescence Enhancement of 7-Diethylamino-4-methylcoumarin by Noncovalent Dipolar Interactions with Cucurbiturils

  • Park, Mee Ock;Moon, Myung Gu;Kang, T.J.
    • Bulletin of the Korean Chemical Society
    • /
    • 제34권5호
    • /
    • pp.1378-1382
    • /
    • 2013
  • We have investigated the complex forming behavior of cucurbit[6]urils(CB6) and cucurbit[7]urils(CB7) with 7-diethylamino-4-methylcoumarin(C460) in water. The electronic absorption maximum of C460 shows bathochromic shift with the addition of CB7 and fluorescence intensity is greatly increased, while CB6 has no noticeable effects on the spectroscopic properties of C460. It is noted that CB7 interacts more strongly with C460 than CB6 does. Fluorescence lifetime also significantly increased for the CB7 complex, which is attributed to reduced polarity surrounding C460 and/or C460 being in a restricted environment. The stoichiometry for the complex formation determined from the fluorescence titration measurement indicates that 2:1 complex in which two CB7 molecules bind to C460 is formed. Thus, two step equilibrium processes are suggested for the complex formation and the binding constants are estimated. The semi-empirical electronic structures calculations indicate that C460 is not included in the CB7 cavity but interacts noncovalently with the portal carbonyls of CB7.

초고속 이단계 PCR에 의한 Shiga 독소 타입 1의 신속 검출법 (Rapid Detection for Shiga Toxin Type 1 (Stxl) by Using Two-Step Ultra-Rapid Real-Time (URRT) PCR)

  • 김일욱;강민희;권순환;조성학;윤병수
    • 미생물학회지
    • /
    • 제44권3호
    • /
    • pp.203-211
    • /
    • 2008
  • Shiga 독소 생성 대장균(Shiga toxin-producing Escherichia coli; STEC)을 가장 빠르게 검출할 수 있는 초고속 이단계 PCR 방법을 개발하였다. 검색 대상 유전자는 STEC에서 생성되는 Shiga 독소(Shiga toxin; Stx)를 암호화하고 있는 유전자 stx1이며, 1쌍의 stx 유전자 특이 primer를 사용하여 검출을 수행하였다. 초고속 PCR (Ultra-rapid PCR)은 microchip 기반의 6 ${\mu}l$ PCR 용량의 Real-time PCR을 사용하고, PCR 회전의 각 단계 중 혼성과 중합을 한 단계로 하였을 뿐 아니라, 각 단계의 적용시간을 각 1초, 3초(해리, 혼성/중합)가 되게 극단적으로 줄여, 검사소요시간을 최소화하였다. 35회전의 PCR 진단에 사용된 시간은 6분38초였으며, 용융온도분석에서 stx1 특이 유전자가 검출되었음을 확인하는 데까지 총 7분 28초가 소요되었다. 또한 민감도 측정에서 $3{\times}10^0$ CFU/reaction까지 성공적으로 검출 가능함이 확인되었고, 용융온도분석에서 이 증폭산물은 일정한 $81.42{\pm}0.34^{\circ}C$의 용융온도를 갖는 것으로 확인되었다. 이 검사법을 다양한 STEC 균주들에게 적용하여 그 성능을 검증하였으며, 이로써 본 초고속 이단계 PCR 방법은 Shiga 독소 생성 대장균의 초신속 검출에 바로 적용될 수 있을 것으로 기대한다.

사각 컵 배터리 케이스 바닥 벤트 성형을 위한 단조 금형 설계 (Forging Die Design for Vent Forming of Square Cup Battery Case)

  • 이상훈;권순호;정훈;홍석무
    • 한국산학기술학회논문지
    • /
    • 제18권6호
    • /
    • pp.330-335
    • /
    • 2017
  • 최근 자동차 산업에서 전기 모터 연료 전지에 대한 수요가 급증했으며, 연료 전지 케이스로 사용되는 사각형 알루미늄 캔에 대한 수요 또한 증가하고 있다. 직사각형 배터리 케이스의 바닥에 있는 에어 벤트는 비정상적으로 높은 압력이 발생할 때 미리 압력을 방출하여 큰 폭발을 방지하는 역할을 한다. 직사각형 컵 배터리 케이스는 6 단계의 다단계 딥 드로잉으로 외형을 만들고 직사각형 배터리 케이스와 용접하여 벤트 부품을 제작해왔다. 그러나 본 연구에서는 직사각형 케이스의 바닥면에 공기 벤트 형상을 직접 추가 하는 연구를 수행하였다. 단조의 초기 형상으로는 사각 컵 다단식 딥 드로잉 성형 해석에서 추출한 두께와 형상을 이용한 유한 요소 해석 기법을 사용 하였다. 그 결과, 예측 정밀도가 향상되고, 배부름 및 파단 등의 결함을 미리 예측할 수 있었다. 초기 분석 결과를 토대로 두 가지 단조 형상이 후보로 제시되었고 성형 해석을 통해 최적의 단조 형상을 결정 하였다. 이러한 결과를 바탕으로 금형을 제작하고 실제 결과와 분석 결과를 비교하여 본 연구의 타당성을 검증하였다.