• Title/Summary/Keyword: Turbo-compressor

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Development of Foil Journal Bearing for Turbo Machinery (터보기기용 포일 저널 베어링 개발)

  • Kim, Kyeong Su;Lee, Ki Ho;Kim, Seung Woo
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.475-481
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    • 2001
  • Foil bearings have been successfully used for small high speed rotors, such as ACM(Air Cycle Machine), turbo charger, turbo compressor, high speed motor, etc. Recently advanced researches are concentrated on the high load capacity and the extreme temperature foil bearings to extend the application boundary. Some bearings are already adopted into cryogenic machines and micro gas turbines. In this paper, a foil journal bearing designed for high load capacity, which is under development, is introduced. The bearing is for the turbo refrigerator which has a rotor of 18${\~}$25 kgf rotating at 23,000${\~}$38,000 rpm. This application is well beyond conventional spectrum of foil bearings because the rotor is relatively heavy and the rotational speed is low. Therefore, the development is challenging. The foil bearing is a bump type, the size is 60mm in diameter and 50mm in length, the operating fluid is air and rotational speed is 26,000 rpm. In-house software was developed and used for bearing design. Tested maximum load capacity is 80kgf, 0.62 in terms of load capacity coefficient, and testing is being continued.

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Predictions of Unbalanced Response of Turbo Compressor Equipped with Active Magnetic Bearings through System Identification (시스템 식별을 통한 자기베어링 장착 터보 압축기의 불평형 응답 예측)

  • Baek, Seongiki;Noh, Myounggyu;Lee, Kiwook;Park, Young-Woo;Lee, Nam Soo;Jeong, Jinhee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.1
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    • pp.97-102
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    • 2016
  • Since vibrations in rotating machinery is a direct cause of performance degradation and failures, it is very important to predict the level of vibrations as well as have a method to lower the vibrations to an acceptable level. However, the changes in balancing during installation and the vibrational modes of the support structure are difficult to predict. This paper presents a method for predicting the unbalanced response of a turbo-compressor supported by active magnetic bearings (AMBs). Transfer functions of the rotor are obtained through system identification using AMBs. These transfer functions contain not only the dynamics of the rotor but also the vibrational modes of the support structure. Using these transfer functions, the unbalanced response is calculated and compared with the run-up data obtained from a compressor prototype. The predictions revealed the effects of the support structure, validating the efficacy of the method.

Noise Diagram of an Automotive Turbo Charger and Its Applications (차량용 터보차져의 소음도표 작성 및 응용)

  • Lee, Hyeong-Il
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.5
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    • pp.502-509
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    • 2010
  • A test facility which can simultaneously measure turbocharger operating condition variables and vibro-acoustic emission in the situations that are quite similar to real internal combustion engine operating conditions has been introduced. Using this facility, a new method sweeping from full open throttle to deep surge region along constant speed curves can be utilized instead of the stationary method that has been traditionally used to obtain turbocharger compressor maps. Data covering an extensive range of the compressor performance map have been collected and analyzed. An experimental study is performed to define a noise diagram that correlates vibro-acoustic measurements to aerothermodynamic operating conditions. An instrumentation set in the facility allows the automatic definition of the operating point on the turbine and compressor map of the turbocharger. Also, radiated sound pressure and casing vibration data corresponding to the point are obtained by a microphone in the vicinity of the compressor casing and an accelerometer on the casing. The major source(s) of noise at specific operating point on the map can be easily identified with these maps. Also, acoustic characteristics of a given turbocharger at the vicinity of the surge as well as in the surge are also defined. Finally, the possibility to define mild surge region of a turbocharger using vibro-acoustic measurements is studied.

Development of Turbo Expanders with Hydrostatic Bearings for Hydrogen Liquefaction Plants (정압 베어링을 적용한 수소 액화 공정용 터보 팽창기 개발)

  • Lee, Donghyun;Kim, Byungock;Park, Mooryong;Lim, Hyungsoo
    • Tribology and Lubricants
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    • v.37 no.3
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    • pp.91-98
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    • 2021
  • This paper presents a hydrostatic bearing design and rotordynamic analysis of a turbo expander for a hydrogen liquefaction plant. Th~e turbo expander includes the turbine and compressor wheel assembled to a shaft supported by two hydrostatic radial and thrust bearings. The rated speed is 75,000 rpm and the rated power is 6 kW. For the bearing operation, we use pressurized air at 8.5 bar as the lubricant that is supplied to the bearing through the orifice restrictor. We calculate the bearing stiffness and flow rate for various gauge pressure ratios and select the orifice diameter providing the maximum bearing stiffness. Additionally, we conduct a rotordynamic analysis based on the calculated bearing stiffness and damping considering design parameters of the turbo expander. The predicted Cambell diagram indicates that there are two critical speeds under the rated speed and there exists a sufficient separation margin for the rated speed. In addition, the predicted rotor vibration is under 1 ㎛ at the rated speed. We conduct the operating test of the turbo expander in the test rig. For the operation, we supply pressurized air to the turbine and monitor the shaft vibration during the test. The test results show that there are two critical speeds under the rated speed, and the shaft vibration is controlled under 2.5 ㎛.

Instrumentation for Performance Test of Turbo Compressor (터보 압축기 성능시험을 위한 계측기기 선정)

  • Park, Tae-Choon;Kang, Young-Seok;Yang, Soo-Seok
    • Aerospace Engineering and Technology
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    • v.7 no.2
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    • pp.46-52
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    • 2008
  • The instrumentation was studied in order to measure aerodynamic performance and efficiency of a compressor as a component of a 5MW-class gas turbine for power generation. In case of an axial compressor, the distributions of static pressure on a casing can be obtained by averaging at each stage and those of total pressure and temperature in the flow field of the compressor can be measured with a Kiel temperature probe. In case of a centrifugal compressor, the static pressures at the hub and the tip, respectively, of an impeller exit are considerably different, so the pressures need to be measured at both positions and thereafter averaged. The distributions of static pressures in a diffuser and a deswirler are measured at ten positions along five streamlines in one pitch. In addition the flow field can be measured in detail by 5-hole Pitot tube in order to analyze the flow characteristics of the core flow region and wake region and the rotor-stator interaction of the compressor.

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Performance Analysis of an Aircraft Gas Turbine Engine using Particle Swarm Optimization

  • Choi, Jae Won;Sung, Hong-Gye
    • International Journal of Aeronautical and Space Sciences
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    • v.15 no.4
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    • pp.434-443
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    • 2014
  • A turbo fan engine performance analysis and the optimization using particle swarm optimization(PSO) algorithm have been conducted to investigate the effects of major performance design parameters of an aircraft gas turbine engine. The FJ44-2C turbofan engine, which is widely used in the small business jet, CJ2 has been selected as the basic model. The design parameters consists of the bypass ratio, burner exit temperature, HP compressor ratio, fan inlet mass flow, and nozzle cooling air ratio. The sensitivity analysis of the parameters has been evaluated and the optimization of the parameters has been performed to achieve high net thrust or low specific fuel consumption.

Data Archiving in PEFP Control System (PEFP 제어 시스템의 데이터 저장)

  • Choi Hyun-Mi;Song Young-Gi;Hong In-Seok;Cho Yong-Sub
    • Proceedings of the Korea Information Processing Society Conference
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    • 2006.05a
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    • pp.399-402
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    • 2006
  • 한국 원자력 연구소는 PEFP(Proton Enginnering Frontier Poject)라고 하는 프로젝트를 수행 중이며, PEFP는 고에너지 양성자 가속기에 대한 프로젝트이다. 양성자 가속기에 대한 제어 시스템은 안정적인 운전 제어를 위해서 장치의 상태를 주기적으로 모니터링 할 뿐만 아니라 장치상태를 저장하여 일정시간 후에 확인이 요구되면 저장된 데이터를 이용하여 이전 정보를 추적할 수 있어야한다. 따라서 양성자 가속기 제어시스템에서는 실시간으로 들어오는 진공 데이터 정보를 저장 및 저장된 데이터를 열람이 가능한 저장 시스템으로 구성하였다. 저장된 데이터들은 RFQ(Radio Frequency Quadrupole) Cryopump, Turbo Pump, Press Gauge, Gate Valve, Compressor와 DTL(Drift Tube Linac) Multi-Gauge, Turbo Pump등의 진공도 및 제어변수 등이 있다. 이들 각각의 진공장치로부터 전달되는 진공 데이터들을 저장하기 위해 EPICS Extension toolset중에서 저장하는 기능을 가진 Channel Archiver를 양성자 가속기 제어 시스템에 추가하였다

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A study on Windmilling Start Performance of Micro Turbo-jet Engine (초소형 엔진의 윈드밀링 시동 성능 해석)

  • Kim, Wan-Jo;Park, Hwi-Seob;Roh, Tae-Seong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.319-322
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    • 2007
  • A numerical method for prediction of the Windmilling start performance of micro-turbojet engine has been developed. The method incorporates the available loss correlations and analyses for the estimation of the performance of the major engine components. It has been applied to the micro turbojet engine with the mixed type compressor. The starting performance characteristics on the on/off-design regions have been analysed. Additionally, the sensitivity of each design parameter which has an effect on Windmilling start performance has been analysed.

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A study about reducing Turbocharger Pulsation of 3 cylinder engine (3 기통 엔진의 터보 차저 맥동 저감에 대한 연구)

  • Seo, Kwanghyun;Cho, Sungyong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.667-669
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    • 2014
  • Development of 3 cylinder turbo charger engine is increasing due to engine down-sizing, cost reduction and emission regulations. However, 3 cylinder engine makes higher Exhaust manifold gas pressure(P3) pulsation than 4 cylinder engine and it generate boosting air with high pulsation. The mechanical waste-gate turbocharger just controlled by the boosting air has higher movement because of this high pulsation boosting air. This causes high vibrations to wasted gate and accelerate wear of the linkage system. So we need to understand out of the exhaust gas pressure pulsation changed by turbocharger compressor pressure(P2) Pulsation. In this study, we discuss how to prevent to abnormal movement of the turbo actuator by stabilized P2 Pulsation.

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Rotordynamic design of a turbogenerator supported by air foil bearings (공기포일베어링에 지지된 터보제너레이터의 회전체동역학적 설계)

  • Kim, Y.C.;An, K.Y.;Park, M.R.;Park, J.Y.;Choi, B.S.;Lee, A.S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.271-276
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    • 2006
  • This paper shows the rotordynamic characteristics of a turbo-generator for a BOP of a fuel cell system. The rotor-bearing system consists of magnetic shaft and compressor-turbine shaft, and the two shafts are connected by spline coupling and supported by oil free air foil bearing. Preliminary design according to several parameter is considered in detail. Static and dynamic characteristics of the AFB are estimated by the soft elasto-hydrodynamic analysis technique and the perturbation method. The results of the natural frequencies, mode shape, and unbalance response analysis are presented.

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