• Title/Summary/Keyword: Turbine wheel

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Effect of Sand and Dust Ingestion on Small Gas Turbine Engines (대기 중 모래 먼지 유입이 소형 가스터빈엔진에 미치는 영향에 대한 연구)

  • Rhee, Dong-Ho;Lim, Byeng-Jun;Ahn, Iee-Ki;Koo, Hyun-Chul;Kim, Jee-Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.8
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    • pp.791-796
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    • 2012
  • Small gas turbine engines are used in aircraft as an auxiliary power unit (APU) to supply compressed air to start the main engine and for emergency electricity. When an aircraft is operating in an environment in which sand and dust is present in the ambient air, the engines as well as the APU ingest the sand and dust. This causes erosion of the engine and a degradation in its performance. The present study investigated the effect of sand and dust ingestion on small gas turbine engines. The concentration of sand and dust was $4.4{\times}10^{-5}kg$ per unit kg of air, which follows the specification in MIL-E-8593. The test was conducted for 10 h, and the engine performance before and after the test was compared. In addition, a tear-down inspection was conducted to examine the erosion patterns of sub-components such as the impeller and turbine wheel.

Feasibility Confirmation of Angular Velocity Stall Control for Small-Scaled Wind Turbine System by Phase Plane Method

  • Asharif, Faramarz;Shiro, Tamaki;Teppei, Hirata;Nagado, Tsutomu;Nagata, Tomokazu
    • IEIE Transactions on Smart Processing and Computing
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    • v.2 no.4
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    • pp.240-247
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    • 2013
  • The main aim of this study was to suppress the angular velocity against strong winds during storms and analyze the stability and performance of the phase plane method. The utilization of small-scale wind turbine system has become common in agriculture, houses, etc. Therefore, it is considered to be a scheme for preserving the natural energy or avoiding the use of fossil fuels. Moreover, settling small-scaled wind turbines is simpler and more acceptable compared to ordinary huge wind turbines. In addition, after converting the energy there is no requirement for distribution. Therefore, a much lower cost can be expected for small-scaled wind turbines. On the other hand, this system cannot be operated continuously because the small-scaled wind turbine consists of a small blade that has low inertia momentum. Therefore, it may exceed the boundary of angular velocity, which may cause a fault in the system due to the centrifugal force. The aim of this study was to reduce the angular velocity by controlling the stall factor. Stall factor control consists of two control methods. One is a shock absorber that is loaded in the junction of the axis of the blade of the wind turbine gear wheel and the other is pitch angle control. Basically, the stall factor itself exhibits nonlinear behavior. Therefore, this paper confirmed the feasibility of stall factor control in producing desirable performance whilst maintaining stability.

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Flow characteristics analysis and test in the Pelton turbine for pico hydro power using surplus water (잉여 유출수를 이용한 소수력발전용 수차의 유동특성 해석 및 시험)

  • Jeong, Seon Yong;Lee, Kye Bock
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.325-331
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    • 2016
  • Computational fluid numerical analysis using the commercial code CFX was performed to develop a Pelton turbine for a pico hydro power generator using the circulating water of a cooling tower in a large building. The performance of the Pelton turbine was examined for different design factors, such as the bucket shape, in which the Pelton wheel was connected in an appropriate manner to the pipe section, and the number of buckets in order to find the optimal design of Pelton turbine for a pico hydro power using surplus water. A benchmark test was carried out on the manufactured small scale Pelton turbine to validate the design method of the Pelton turbine by numerical analysis. The results obtained by comparing the flow characteristics and power output measured using the ultrasonic flowmeter, the pressure transducer and the oscilloscope with the numerical results confirmed the validity of the analytical design method. The possibility of developing Pelton turbines for kW class pico hydro power generators using surplus water with an average circulation velocity of 1.2 m/s for the chosen bucket shape and number of buckets in a 30 m high building was confirmed.

Rotordynamic Analysis of Automotive Turbochargers Supported on Ball Bearings and Squeeze Film Dampers in Series: Effect of Squeeze Film Damper Design Parameters and Rotor Imbalances (볼 베어링과 스퀴즈 필름 댐퍼로 지지되는 차량용 터보차저의 회전체동역학 해석: 스퀴즈 필름 댐퍼 설계 인자와 회전체 불균형 질량의 영향)

  • Kim, Kyuman;Ryu, Keun
    • Tribology and Lubricants
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    • v.34 no.1
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    • pp.9-15
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    • 2018
  • Modern high-performance automotive turbochargers (TCs) implement ceramic hybrid angular contact ball bearings in series with squeeze film dampers (SFDs) to enhance transient responses, thereby reducing the overall emission levels. The current study predicts the rotordynamic responses of the commercial automotive TCs (compressor wheel diameter = ~53 mm, turbine wheel diameter = ~43 mm, and shaft diameter at the bearing locations = ~7 mm) supported on ball bearings and SFDs for various design parameters of SFDs, including radial clearance, axial length, lubricant viscosity, and rotor imbalance conditions (i.e., amplitudes and phase angles) while increasing rotor speed up to 150 krpm. This study validates the predictive rotor finite element model against measurements of mass, polar and transverse moments of inertia, and free-free mode natural frequencies and mode shapes. A nonlinear rotordynamic model integrates nonlinear force coefficients of SFDs to calculate the transient responses of the TC rotor-bearing system. The predicted results show that SFD radial clearances, as well as phase angles of rotor imbalances, have the paramount effect on the dynamic responses of TC shaft motions.

Experimental Study on an Underwater Pole Climb Robot for the Maintenance of Offshore Wind Turbine Substructures (해상풍력발전 지지구조물의 유지보수용 수중 기둥등반로봇에 관한 실험적 연구)

  • Im, Eun Cheol;Ko, Jin Hwan
    • The Journal of Korea Robotics Society
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    • v.17 no.2
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    • pp.238-244
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    • 2022
  • Maintenance works of offshore wind turbines could take a longer time, which causes the reduction of their energy production efficiency, than those of onshore wind turbines owing to severe offshore environment. Subsequently, preventive maintenance measures are required to increase the production efficiency. Thus, we proposed a wheel-based Underwater Pole Climbing Robot (UPCR) platform, which was aimed at the periodic inspection and maintenance of the substructures of the offshore wind turbines, with three advantages: high speed, good mobility and low power consumption. In the proposed platform, a self-locking system using a gripper module was adopted for preventing slippery problem and a dual configuration was chosen for moving on a branched structure. As a result, the proposed robot was able to continuously climb, preserve it's position at the pole without consuming energy, and move from the pole to the other branched pole. The results of this research show that the UPCR has basic moving capabilities required for the underwater work for the substructures of the offshore wind turbines.

Ultra-precision Free-form Surface Grinding of WC Core (초경 금형의 자유 곡면 초정밀 연삭)

  • Park, Soon-Sub;Hwang, Yeon;Kim, Geon-Hee;Won, Jong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.5
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    • pp.64-71
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    • 2009
  • Cylindrical lens core for optical transceiver was designed and machined. With the lens design data, WC asymmetric core surface data were generated for non-revolutional ultra-precision grinding. Grinding process for optimum machining conditions of target surface was studied in terms of surface roughness and form profile. We used experimental results to optimize turbine speed, feed-rate and depth of cut with durable grinding wheel wear. Ground WC cores were measured contact type profilers and verified.

Evaluation and Process Analysis of the Superalloy Friction Welding for Large Shaft (초내열합금의 대형마찰용접 공정해석 및 평가)

  • Jeong H. S.;Kim Y. H.;Cho J. R.;Park H. C.;Lee N. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.301-304
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    • 2004
  • Friction welding was used to weld the turbine wheel and shaft and have a good welding quality. Friction welding was conducted an the two dissimilar material, Nimonic 80A and SNCrW. The control of friction welding process parameter such as flywheel energy, interface temperature, amount of upset have an effect on the mechanical properties of the welded joint. FE simulation can be a useful tool to optimize the weld geometry and process parameters. Flash shape and thickness weld is consistent with the simulated results. Process analysis was performed by the commercial code DEFORM 2D. Mechanical property of weld joints was evaluated by microstructure, chemical component, tensile, impact, hardness test so on.

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Running Bucket Vibration Test of Steam Turbines (증기 터빈 버켓의 회전 진동 시험)

  • 박종포;신언탁;김호종
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.96-100
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    • 1997
  • A design modification was made on the 9-th stage wheel dovetail of a high-intermodiate pressure (HIP) turbine rotor for a fossil power plant that necessitates the use of new long-shank buckets for the row. A bucket vibration test is necessary to verify that the new 9-th stage buckets have adequate frequency margin from a nozzle passing frequency when running at speed. A finite element analysis (FEA) has been performed using a commercial S/W to approximately estimate bucket natural frequencies, and thus to help the vibration test. A row of the new buckets has been assembled on the HIP rotor for the vibration tests using dynamic balancing facilities. The tests have been done during deceleration run with air excitation. The test results are compared with the calculation using our empirical formula, and show that the modified design meets the frequency-margin requirements.

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A Study on Partial-Load Performance Experiment & Analysis for Dynamic Transient Effect of Free Shaft Gas Turbine Engine (분리 축 가스터빈엔진의 동역학적 천이효과에 의한 부분부하성능 시험 및 해석에 관한 연구)

  • 김경두;이원중;양수석
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.183-188
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    • 2003
  • The present work was conducted to build a propulsion system for an airship. For this purpose, free shaft gas-turbine was modified to produce electrical power. he experiments were carried out to analyze the driving rotor condition at various power shaft loads. From this analysis, an appropriate damping device was required, and the changeable inertial moment from the fly-wheel was applied. Without the appropriate damping device, instability was found, and it was resulted as power loss. Also the amount of inertial moment was certified by the performance of dynamic transient effects from the engine test results. Knowledge gained from this research could benefit the propulsion and power conversion community by increasing the better understanding of shaft loads and inertial effects.

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Study of Failure Examples Involved in Turbocharger System of the Diesel Engine a Vehicle (디젤 엔진 자동차의 터보차저 시스템과 관련된 고장사례 연구)

  • Lee, IL Kwon;Lee, Jeong Ho
    • Journal of the Korean Institute of Gas
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    • v.21 no.2
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    • pp.26-31
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    • 2017
  • The purpose of this paper is to study for turbocharger system in a vehicle of diesel engine. The first example, it certified the fact that a car engine is not to accelerate by clogged the exhaust tube as the turbine was damaged because of turbine wheel broken. The a vehicle with turbocharger must to stop engine operation after maintaining the appropriate idle revolution as it can be the sticking phenomenon if the operator immediately stop the engine being high revolution. The second example, it knew the phenomenon of acceleration faulty that the rod of VGT actuator that operating the turbocharger adhered with the bracket of VGT. The third example, it confirmed the power insufficiency phenomenon when driving by of alternator resistor and fan intercooler fan relay connector mistaken assembly. Therefore, the operator have to scrutinize manage no the failure of turbocharger system.