• Title/Summary/Keyword: Turbine Rotor Disk

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A Study on Aircraft Structure and Jet Engine Part1 : Analysis of Heat Conduction on the Turbine Disk for Jet Engine (항공기 구조 및 제트 엔진에 관한 연구 제 1 절 : 제트엔진용 터어빈디스크의 열전도 해석)

  • Gil Moon Park;Hwan Kyu Park;Jong Il Kim;Jin Heung Kim;Moo Seok Lee;Nak Kyu Chung
    • Journal of Astronomy and Space Sciences
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    • v.2 no.2
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    • pp.153-174
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    • 1985
  • The one of critical factor in gas turbine engine performance is high turbine inlet gas temperature. Therefore, the turbine rotor has so many problems which must be considered such as the turbine blade cooling, thermal stress of turbine disk due to severe temperature gradient, turbine rotor tip clearance, under the high operating temperature. The purpose of this study is to provider the temperature distribution and heat flux in turbine disk which is required to considered premensioned problem by the Finite Difference Method and the Finite Element Methods on the steady state condition. In this study, the optimum aspect ratio of turbine disk was analysed for various heat conductivity of turbine disk material by Finite Difference Method, and the effect of laminating method with high conductivity materials to disk thickness direction by Finite Element Methods in order to cool the disk. The laminating method with high conductivity material on the side of the disk is effective.

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A Study on Structural Analysis for Aircraft Gas Turbine Rotor Disks Using the Axisymmetric Boundary Integral Equation Method (축대칭 경계적분법에 의한 항공기 가스터빈 로터디스크 구조해석에 관한 연구)

  • Kong, Chang-Duk;Chung, Suk-Choo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.8
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    • pp.2524-2539
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    • 1996
  • A design process and an axisymmetric boundary integral equation method for precise structural analysis of the aircraft gas turbine rotor disk were developed. This axisymmetric boundary integral equation method for stress and steady-state thermal analysis was improved in solution accuracy by appling an implicit technique for Cauchy principal value evaluation, a subelement technique for weak singular integral evaluation and a double exponentical integral technoque for internal point solution near boundary surfaces. Stresses, temperatures, low cycle fatigue lifes and critical speeds for the turbine rotor disk of the thrust 1421 N class turbojet engine were analysed in a pratical calculation model problem.

Ultrasonic Signal Processing Algorithm for Crack Information Extraction on the Keyway of Turbine Rotor Disk (터빈 로터 디스크 키웨이의 초음파 신호로부터 균열정보의 추출을 위한 신호처리 알고리즘의 개발)

  • Lee, Jong-Kyu;Seo, Won-Chan;Park, Chan;Lee, Jong-O;Son, Young-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.493-500
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    • 2009
  • An ultrasonic signal processing algorithm was developed for extracting the information of cracks generated around the keyway of a turbine rotor disk. B-scan images were obtained by using keyway specimens and an ultrasonic scan system with x-y position controller. The B-scan images were used as input images for 2-Dimensional signal processing, and the algorithm was constructed with four processing stages of pre-processing, crack candidate region detection, crack region classification and crack information extraction. It is confirmed by experiments that the developed algorithm is effective for the quantitative evaluation of cracks generated around the keyway of turbine rotor disk.

Transient Conjugate Heat Transfer of Turbine Rotor-Stator System

  • Okita, Yoji
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.831-838
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    • 2004
  • A fluid-solid conjugate solver has been newly developed and applied to an actual engine disk system. Most of the currently available conjugate solvers lack the special thermal modeling for turbomachinery disk system applications. In the present new code, these special models are implemented to expand the applicability of the conjugate method and to reduce the required computational resources. Most of the conjugate analysis work so far are limited to the axisymmetric framework. However, the actual disk system includes several non-axisymmetric components which inevitably affect the local heat transfer phenomena. Also the previous work devoted to this area usually concentrate their efforts on the steady-state thermal field, although the one in the transient condition is more critical to the engine components. This paper presents full 3D conjugate analysis of a single stage high pressure turbine rotor-stator disk system to assess the three-dimensional effects (Fig. 1). The analysis is carried out not only in the steady-state but also in the engine accelerating transient condition. The predicted temperatures shows good agreement with measured data.

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Higher Order Axismmetric Boundary Element Analysis of Turbine Rotor Disk of the Small Turbojet Engine (고차 축대칭 경계 요소에 의한 소형 터보젯 엔진의 터빈 로우터 디스크 해석)

  • Kim, Jin-Woo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.1 no.1
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    • pp.128-144
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    • 1998
  • The BEM for linear elastic stress analysis is applied to the highly rotating axisymmetric body problem which also involves the thermoelastic effects due to steady-state thermal conduction. The axisymmetric BEM formulation is briefly summarized and an alternative approach for transforming the volume integrals associated with such body force kernels into equivalent boundary integrals is described in a way of using the concept of inner product and vector identity. A discretization scheme for higher order BE is outlined for numerical treatment of the resulting boundary integral equations, and it is consequently illustrated by determining the stress distributions of the turbine rotor disk of the small turbojet engine(ADD 500) for which a FEM stress solution has been furnished by author.

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Rotordynamic Instabilities Caused by the Fluid Force Moments on the Backshroud of a Francis Turbine Runner

  • Song, Bingwei;Horiguchi, Hironori;Ma, Zhenyue;Tsujimoto, Yoshinobu
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.1
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    • pp.67-79
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    • 2010
  • Severe flexural vibration of the rotor shaft of a Francis turbine runner was experienced in the past. It was shown that the vibration was caused by the fluid forces and moments on the backshroud of the runner associated with the leakage flow through the back chamber. The aim of the present paper is to study the self-excited rotor vibration caused by the fluid force moments on the backshroud of a Francis turbine runner. The rotor vibration includes two fundamental motions, one is a whirling motion which only has a linear displacement and the other is a precession motion which only has an angular displacement. Accordingly, two types of fluid force moment are exerted on the rotor, the moment due to whirl and the moment due to precession. The main focus of the present paper is to clarify the contribution of each moment to the self-excited vibration of an overhung rotor. The runner was modeled by a disk and the whirl and the precession moments on the backshroud of the runner caused by the leakage flow were evaluated from the results of model tests conducted before. A lumped parameter model of a cantilevered rotor was used for the vibration analysis. By examining the frequency, the damping rate, the amplitude ratio of lateral and angular displacements for the cases with longer and shorter overhung rotor, it was found that the precession moment is more important for smaller overhung rotors and the whirl moment is more important for larger overhung rotors, although both types of moment due to the leakage flow can cause self-excited vibration of an overhung rotor.

A Curvic-Coupling Development for the Turbopump Application (터보펌프용 커빅커플링의 개발)

  • Jeong, Eun-Hwan;Yoon, Suk-Hwan;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.22-25
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    • 2009
  • Development of a curvic-coupling was presented in this paper. The research covers design, structural analysis, hot-temperature-torsion-test, curvic-coupling applied proto-type turbine disk manufacturing, and assembly test of a curvic-coupling rotor system for the turbopump application. Curvic-coupling was designed based on the Gleason-standard-tooth shape. The load capability of the designed curvic coupling was validated by the structural analysis and hot-temperature-torsion-test. A proto-type turbine disk which had adopted designed curvic-coupling was manufactured, assembled and tested to reveal that shaft-disk assembly run-outs in axial and radial directions were much smaller than the design requirements. The development will be finalized after spin test of shaft-disk assembly in near future.

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Wind Turbine Wake Model by Porous Disk CFD Model (다공 원반 CFD 모델을 이용한 풍력발전기 후류 해석 연구)

  • Shin, Hyungki;Jang, Moonseok;Bang, Hyungjun;Kim, Soohyun
    • Journal of Wind Energy
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    • v.4 no.1
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    • pp.68-74
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    • 2013
  • Offshore wind farm is being increased since there are much trouble to develop onshore wind farm. But in the offshore, wind turbine wake does not dissipate less than onshore wind turbine because of low turbulence level. Thus this remained wake interacted to other wind turbine. This interaction reduces energy production in wind farm and have a bad influence on fatigue load of wind turbine. In this research, CFD model was constructed to analyze wake effect in offshore wind farm. A method that wind turbine rotor region was modelled in porous media was devised to reduce computation load and validated by comparison with Horns Rev measurement. Then wake interaction between two wind turbine was analyzed by devised porous model.

Moment Whirl due to Leakage Flow in the Back Shroud Clearance of a Rotor

  • Tsujimoto, Yoshinobu;Ma, Zhenyue;Song, Bing-Wei;Horiguchi, Hironori
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.3
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    • pp.235-244
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    • 2010
  • Recent studies on the moment whirl due to leakage flow in the back shroud clearance of hydro-turbine runners or centrifugal pump impellers are summarized. First, destabilizing effect of leakage flow is discussed for lateral vibrations using simplified models. Then it is extended to the case of whirling motion of an overhung rotor and the criterion for the instability is obtained. The fluid moment caused by a leakage clearance flow between a rotating disk and a stationary casing was obtained by model tests under whirling and precession motion of the disk. It is shown that the whirl moment always destabilizes the whirl motion of the overhung rotor while the precession moment destabilizes the precession only when the precession speed is less than half the rotor speed. Then vibration analyses considering both whirl and precession are made by using the hydrodynamic moments determined by the model tests. For larger overhung rotors, the whirl moment is more important and cause whirl instability at all rotor speed. On the other hand, for smaller overhung rotors, the precession moment is more important and cancels the destabilizing effect of the whirl moment.

Stress Analysis of Fir-Tree Root in Turbine Rotor Using Photoelastic Technique (광탄성기법을 이용한 터빈로터 퍼-트리부의 응력해석)

  • Sin, Gwang-Bok;Gyeong, U-Min;Hong, Chang-Seon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.6
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    • pp.1784-1797
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    • 1996
  • The disk/blade assembly of a turbine engine is made in the shape of a dovetail type or a fir-tree type. Since disk fillet regions or contact surfaces undergo high stress comcentration, fatigue cracks frequentrly occur in the disk/blade assembly. Therefore, it is necessary to analyze the stress distributions in the fir-tree type disk/balde assembly and predict the region of fatigue failure. The stress distributions of the disk/blade assembly were investigated by using the photoelastic method and the finite element method. Two dimensional photoelastic techniques were used to investigate the stress distributions of contact surfaces and fillet regions. TH stress distributions were obtained by the shear-difference method and were compared to the finite element results. It was found that maximum tensile stresses were higher in the fillet region thatn in the contact surfaces of the fir-tree models. The finite element results showed good agreement with the experimental results.