• Structural Engineering and Mechanics
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• 제28권5호
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• pp.495-514
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• 2008

In this paper, experimental and theoretical investigations of the effect of the mean moment on the response and collapse of circular thin-walled tubes subjected to cyclic bending are discussed. To highlight the influence of the mean moment effect, three different moment ratios r (minimum moment/ maximum moment) of -1, -0.5 and 0, respectively, were experimentally investigated. It has been found that the moment-curvature loop gradually shrinks with the number of cycles, and becomes stable after a few cycles for symmetric cyclic bending (r = -1). However, the moment-curvature loop exhibits ratcheting and increases with the number of cycles for unsymmetric cyclic bending (r = -0.5 or 0). In addition, although the three groups of tested specimens had three different moment ratios, when plotted in a log-log scale, three parallel straight lines describe the relationship between the controlled moment range and the number of cycles necessary to produce buckling. Finally, the endochronic theory combined with the principle of virtual work was used to simulate the relationship among the moment, curvature and ovalization of thin-walled tubes under cyclic bending. An empirical formulation was proposed for simulating the relationship between the moment range and the number of cycles necessary to produce buckling for thin-walled tubes subjected to cyclic bending with different moment ratios. The results of the experimental investigation and the simulation are in good agreement with each other.

• 대한기계학회논문집A
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• 제31권2호
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• pp.277-284
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• 2007

The steam generator in a nuclear power plant is a large heat exchanger that uses heat from a reactor to generate steam to drive the turbine generator. Rupture of a steam generator tube can result in release of fission products to environment outside. Therefore, an accurate integrity assessment of the steam generator tubes with cracks is of great importance for maintaining the safety of a nuclear power plant. The steam generator tubes are supported at regular intervals by support plates and rotations of the tubes are restrained. Although it has been reported that the limit load for a circumferential crack is significantly affected by boundary condition of the tube, existing limit load solutions do not consider the restraining effect of support plate correctly. In addition, there are no limit load solutions for circumferential cracks in U-bend region with the effect of the support plate. This paper provides detailed limit load solutions for circumferential cracks in top of tube sheet and the U-bend regions of the steam generator tube with the actual boundary conditions to simulate the restraining effect of the support plate. Such solutions are developed based on three dimensional finite element analyses. The resulting limit load solutions are given in a polynomial form, and thus can be simply used in practical integrity assessment of the steam generator tubes.

• Structural Engineering and Mechanics
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• 제45권1호
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• pp.129-144
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• 2013

Load-carrying capacity of combined members consisted of inner and sleeved tubes subjected to axial compression was investigated in this paper. Considering the initial bending of the inner tube and perfect elasto-plasticity material model, structural behavior of the sleeved member was analyzed by theoretic deduction, which could be divided into three states: the elastic inner tube contacts the outer sleeved tube, only the inner tube becomes plastic and both the inner and outer sleeved tubes become plastic. Curves between axial compressive loads and lateral displacements of the middle sections of the inner tubes were obtained. Then four sleeved members were analyzed through FEM, and the numerical results were consistent with the theoretic formulas. Finally, experiments of full-scale sleeved members were performed. The results obtained from the theoretical analysis were verified against experimental results. The compressive load-lateral displacement curves from the theoretical analysis and the tests are similar and well indicate the point when the inner tube contacts the sleeved tube. Load-carrying capacity of the inner tube can be improved due to the sleeved tube. This paper provides theoretical basis for application of the sleeved members in reinforcement engineering.

• 소성∙가공
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• 제17권1호
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• pp.52-58
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• 2008

Tube hydroforming process is generally consisted with pre-bending, preforming and hydroforming processes. Among forming defects which may occur in tube hydroforming such as buckling, wrinkling and bursting, the wrinkling and bursting by local instability under excessive tensile stress mode were mainly caused by thinning phenomenon in the manufacturing process. Thus the accurate prediction and suitable evaluation of the thinning phenomenon play an important role in designing and producing the successfully hydroformed parts without any failures. In this work, the formability on hydroformed part for automobile, i.e. engine cradle, was evaluated using finite element analysis. The initial tube radius, loading path with axial feeding force and internal pressure, and preformed configuration after preforming process were considered as the dominant process parameters in total tube hydroforming process. The effects on these process parameters could be confirmed through the numerical experiments with respect to several kinds of finite element simulation conditions. The degree of enhancement on formability with each process parameters such as initial tube radius, loading path and preform configuration were also compared. Therefore, it is noted that the evaluation approach of the formability on hydroformed parts for lots of industrial fields proposed in this study will provide one of feasible methods to satisfy the increasing practical demands for the improvement of the formability in tube hydroforming processes.

• 대한토목학회논문집
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• 제29권2A호
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• pp.109-118
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• 2009

이 연구에서는 CFT부재를 거더로 사용하는 신형식 강합성 교량 시스템 개발을 최종목표로 하고, CFT부재의 휨거동 특성을 규명하기 위한 부재실험을 수행하였다. 실험체는 충전재 강도 및 합성조건 변화 등 설계에 영향을 미치는 주요 매개변수를 고려하여 제작하였고, 휨재하 실험의 결과분석을 통해 CFT부재가 갖는 내력성능을 효율적으로 설계에 반영하기 위한 방안을 고찰하였다. 충전강관은 중공강관에 비해 휨강도 및 연성이 크게 증가함을 확인할 수 있었으며, 콘크리트의 취성적 재료 특성이 강관의 구속효과로 보완되는 결과를 확인하였다. 내부 전단연결재를 둠으로써 충전재와 강관 사이의 미끄러짐을 억제하여 완전합성단면으로 거동하였고, ㄱ형 전단연결재의 보강재 효과가 휨내력 증가에 다소 기여하고 있음을 알 수 있었다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.19-24
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• 2003

Potential applications of foam-filled section are the automotive structures. A foam-filled section can be used for the front rail and firewall structures to absorb impact energy during frontal or side collision. In the case of side collision where bending is involved in the crushing mechanics, the foam filler will be significant in maintaining progressive crushing of the thin-walled structures so that more impact energy can be absorbed. In this study, the manufacturing process of closed cell aluminum alloy foam filled stainless steel tube was studied, and the various foam filled specimens including piecewise fillers were prepared, tested and discussed about the bending behaviors.

• 한국생산제조학회지
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• 제9권3호
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• pp.160-168
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• 2000

Hydroforming is a metal forming process that enables circular metal tubes to be formed in to the parts with the complex cross section along the curved axial direction. Recently this hydroforming process is largely used for the production of the automotive parts. This paper presents the results of tube bending and hydroforming simulations in cases of the varying weld line positions of the tube. Ten cases of prebending and hydroforming simulations are carried out to find the optiaml weld line position.

• 대한기계학회논문집B
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• 제37권2호
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• pp.111-117
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• 2013

탄성튜브가 연결된 펌핑 챔버를 이용한 무밸브 펌프를 가상경계방법을 이용하여 수치적으로 연구하였다. 탄성 튜브와 펌핑 챔버 사이의 상호작용으로 인하여 무밸브 펌프 내의 유동이 생성되었으며, 탄성튜브의 스트레칭 계수, 벤딩 계수, 종횡비가 무밸브 펌프의 전체 유량에 미치는 영향을 살펴보았다. 펌프의 메커니즘을 이해하고자, 시간에 따른 탄성 튜브의 움직임과 그에 따른 유동 속도의 변화를 자세히 살펴보았으며, 탄성 튜브의 직경 크기와 펌프의 평균 유량 사이의 관계를 분석하였다.

• Journal of Mechanical Science and Technology
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• 제20권2호
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• pp.212-226
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• 2006

This paper is a continuation of the authors' previous work on spiral coil heat exchangers. In the present study, the heat transfer characteristics and the performance of a spirally coiled finned tube heat exchanger under wet-surface conditions are theoretically and experimentally investigated. The test section is a spiral-coil heat exchanger which consists of a steel shell and a spirally coiled tube unit. The spiral-coil unit consists of six layers of concentric spirally coiled finned tubes. Each tube is fabricated by bending a 9.6 mm diameter straight copper tube into a spiral-coil of four turns. The innermost and outermost diameters of each spiral-coil are 145.0 and 350.4 mm, respectively. Aluminium crimped spiral fins with thickness of 0.6 mm and outer diameter of 28.4 mm are placed around the tube. The edge of fin at the inner diameter is corrugated. Air and water are used as working fluids in shell side and tube side, respectively. The experiments are done under dehumidifying conditions. A mathematical model based on the conservation of mass and energy is developed to simulate the flow and heat transfer characteristics of working fluids flowing through the heat exchanger. The results obtained from the present model show reasonable agreement with the experimental data.

• Steel and Composite Structures
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• 제5권5호
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• pp.359-374
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• 2005

This paper presents the experimental and theoretical results of the viscoplastic response and collapse of 316L stainless steel tubes subjected to cyclic bending. The tube bending machine and curvature-ovalization measurement apparatus, which was designed by Pan et al. (1998), were used for conducting the cyclic curvature-controlled experiment. Three different curvature-rates were controlled to highlight the characteristic of viscoplastic response and collapse. Next, the endochronic theory and the principle of virtual work were used to simulate the viscoplastic response of 316L stainless steel tubes under cyclic bending. In addition, a proposed theoretical formulation (Lee and Pan 2001) was used to simulate the relationship between the controlled cyclic curvature and the number of cycles to produce buckling under cyclic bending at different curvature-rates (viscoplastic collapse). It has been shown that the theoretical simulations of the response and collapse correlate well with the experimental data.