• Title/Summary/Keyword: Tube Furnace

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A Study on the Exhaust Gas Recirculation in a MILD Combustion Furnace by Using the Coanda Nozzle Effect (MILD 연소로에서 Coanda 노즐 효과를 이용한 배기가스 재순환에 관한 연구)

  • Ha, Ji Soo;Shim, Sung Hoon
    • Journal of Korean Society of Environmental Engineers
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    • v.35 no.12
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    • pp.967-972
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    • 2013
  • A MILD (Moderate and Intense Low oxygen Dilution) combustion, which is effective in the reduction of NOx, is considerably affected by the recirculation flow rate of hot exhaust gas to the combustion furnace. The present study used the MILD combustor, which has coaxial cylindrical tube. The outside tube of the MILD combustor corresponds to the exhaust gas passage and the inner side tube is the furnace passage. A numerical analysis was accomplished to elucidate the characteristics of exhaust gas entrainment toward the inner furnace with the changes of coanda nozzle geometrical parameters, nozzle passage gap length, nozzle passage length, nozzle angle and expansion length. The optimal configuration of coanda nozzle for the best entrainment flow rate was gap length, 0.5 mm, expansion angle, 4o and expansion length, 146 mm. The nozzle passage length was irrelevant to the exhaust gas entrainement.

A Experimental Study of Oxidation Kinetics for a Sub-Bituminous Coal Char (아 역청탄 촤 산화 반응속도론에 관한 실험적 연구)

  • Kang, Ki-Tae;Song, Ju-Hun;Lee, Chuen-Sueng;Chang, Young-June;Jeon, Chung-Hwan
    • Journal of Energy Engineering
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    • v.18 no.4
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    • pp.239-246
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    • 2009
  • A fundamental investigation has been conducted on the combustion of single particle of a sub-bituminous coal char burning at different temperatures and residence times. The lab-scale test setup consisted of a drop tube furnace where gas temperatures varied from $900^{\circ}C$ to $1400^{\circ}C$. A calibrated two color pyrometer, mounted on the top of the furnace, provided temperature profiles of luminous particle during a char oxidation. An amount of char mass reacted during the reaction is measured with thermogravimetry analyzer by using an ash tracer method. As a result, mass and area reactivity as well as reaction rate coefficients are determined for the char burning at atmospheric pressure condition.

A Study on the Heat Transfer Improvement in the Exhaust-Section of Industrial Furnace (산업용로 배기부에서의 열전달 향상에 관한 연구)

  • Pak, Hi-Yong;Cha, Sang-Myung;Han, Chul-Hee
    • Solar Energy
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    • v.12 no.3
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    • pp.47-59
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    • 1992
  • In the concentric tube type recuperator, which is the most typical type of radiation recuperator, installed on the exhaust-secion of industrial furnace, air flows between the adiabatic outer tube and the inner tube in which exhausted gas flows with high temperature. The waste heat of the exhausted gas is transferred to the inner tube, and transferred from the inner tube to the flowing air. The heat transfer by radiation In the concentric tube type recuperator is modeled using spherical harmonics approximation, namely, P-N method and numerically analyzed considering the effect of dynamic flow field. The results are compared with the existing empirical data. In addition, a theoretical method is presented for the analysis of the heat transfer characteristics of a recuperator with a reradiator installed in the inner tube, which causes re-radiant in the inner tube, and the characteristics of the recuperator is analyszed and defined.

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Study on the Desulfurization Characteristic of Limestone Depending on the Operating Parameters of In-Furnace Desulfurization for Oxy-Fuel Combustion Using Drop Tube Furnace (순산소연소 조건에서 Drop tube furnace를 이용한 운전변수에 따른 석회석의 탈황특성 연구)

  • Choi, Wook;Jo, Hang-Dae;Choi, Won-Kil;Park, Yeong-Sung;Keel, Sang-In;Lee, Hyung-Keun
    • Korean Chemical Engineering Research
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    • v.49 no.6
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    • pp.857-864
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    • 2011
  • Oxy-fuel combustion with many advantages such as high combustion efficiency, low flue gas flow rate and low NOx emission has emerged as a promising CCS technology for coal combustion facilities. In this study, the effects of the direct sulfation reaction on $SO_2$ removal efficiency were evaluated in a drop tube furnace under typical oxy-fuel combustion conditions represented by high concentrations of $CO_2$ and $SO_2$ formed by gas recirculation to control furnace combustion temperature. The effects of the operating parameters including the reaction temperature, $CO_2$ concentration, $SO_2$ concentration, Ca/S ratio and humidity on $SO_2$ removal efficiency were investigated experimentally. $SO_2$ removal efficiency increased with reaction temperature up to 1,200 due to promoted calcination of limestone reagent particles. And $SO_2$ removal efficiency increased with $SO_2$ concentrations and the humidity of the bulk gas. The increase of $SO_2$ removal efficiency with $CO_2$ concentrations showed that $SO_2$ removal by limestone was mainly done by the direct sulfation reaction under oxy-fuel combustion conditions. From the impact assessment of operation parameters, it was shown that these parameters have an effects on the desulfurization reaction by the order of the Ca/S ratio > residence time > $O_2$ concentration > reaction temperature > $SO_2$ concentration > $CO_2$ concentration > water vapor. The semi-empirical model equation for to evaluate the effect of the operating parameters on the performance of in-furnace desulfurization for oxy-fuel combustion was established.

Estimation method of heat flux at tube bank exposed to high temperature flue gas in large scale coal fired boilers (보일러 내부 고온가스에 노출된 전열 튜브에서의 열유속 평가 방법)

  • Jung, Jae-Jin;Song, Jung-Il
    • 한국태양에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.259-264
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    • 2009
  • Most of the fossil power plants firing lower grade coals are challenged with maintaining good combustion conditions while maximizing generation and minimizing emissions. In many cases significant derate, availability losses and increase in unburned carbon levels can be attributed to poor combustion conditions as a result of poorly controlled local fuel and air distribution within the boiler furnace. The poor combustion conditions are directly related to the gas flow deviation in upper furnace and convection tube-bank but a less reported issue related to in large-scale oppose wall fired boilers. In order to develop a on-line combustion monitoring system and suggest an alternative heat flux estimation method at tube bank, which is very useful information for boiler design tool and blower optimizing system, field test was conducted at operating power boiler. During the field test the exhaust gases' temperature and tube metal temperature were monitored by using a spatially distributed sensors grid which located in the boiler's high temperature vestibule region. At these locations. the flue gas flow is still significantly stratified, and air in-leakage is minimal which enables tracing of poor combustion zones to specific burners and over-fire air ports. Test results showed that the flue gas monitoring method is more proper than metal temperature distribution monitoring for real time combustion monitoring because tube metal temp. distribution monitoring method is related to so many variables such as flue gas, internal flow unbalance, spray etc., Heat flux estimation at the tube bank with flue gas temp. and metal temp. data can be alternative method when tube drilling type sensor can't able to use.

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Investigation of Firing Conditions for Optimizing Aluminum-Doped p+-layer of Crystalline Silicon Solar Cells

  • Lee, Sang Hee;Lee, Doo Won;Shin, Eun Gu;Lee, Soo Hong
    • Current Photovoltaic Research
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    • v.4 no.1
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    • pp.12-15
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    • 2016
  • Screen printing technique followed by firing has commonly been used as metallization for both laboratory and industrial based solar cells. In the solar cell industry, the firing process is usually conducted in a belt furnace and needs to be optimized for fabricating high efficiency solar cells. The printed-Al layer on the silicon is rapidly heated at over $800^{\circ}C$ which forms a layer of back surface field (BSF) between Si-Al interfaces. The BSF layer forms $p-p^+$ structure on the rear side of cells and lower rear surface recombination velocity (SRV). To have low SRV, deep $p^+$ layer and uniform junction formation are required. In this experiment, firing process was carried out by using conventional tube furnace with $N_2$ gas atmosphere to optimize $V_{oc}$ of laboratory cells. To measure the thickness of BSF layer, selective etching was conducted by using a solution composed of hydrogen fluoride, nitric acid and acetic acid. The $V_{oc}$ and pseudo efficiency were measured by Suns-$V_{oc}$ to compare cell properties with varied firing condition.

Characteristics of Ultrafine SiO$_2$Particle Synthesized by Electro-Hydrodynamic Spray Injection in a Furnace (반응로내 전기-수력학적 분사에 의한 비응집 초미세 SiO$_2$ 입자 합성과 특성)

  • Yun, Jin-Uk;Yang, Tae-Hun;An, Gang-Ho;Choe, Man-Su
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.5
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    • pp.660-665
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    • 2001
  • Ultrafine particles have been widely used in many high technology industrial areas. The spherical nonagglomerated and uniform nanometer-size SiO$_2$particles are synthesized by the direct injection of TEOS(Tetraethyorthosilicate) using electro-hydrodynamic spraying method. Electro-hydrodynamic spraying can generate submicron-size TEOS droplets having high electric charges by applying a high electric field between the liquid injection nozzle and the reaction tube. These TEOS droplets are evaporated, and thermally decomposed or oxidized to produce nanometresized SiO$_2$particles in the reaction tube. Spherical, nonagglomerated and ultrafine particles are generated in various conditions and examined by using SEM and SMPS. As the total gas flow rate in the furnace changes from 1.5 lpm, the mean diameter of SiO$_2$particle decreases from 120 nm to 68 nm. The synthesized particle charging fractions are also investigated.

Studies on Coal Combustion Characteristics and NOx Emission and Reduction in the Drop Tube Furnace (DTF를 이용한 석탄연소특성과 NOx 발생 및 저감에 관한 연구)

  • Han, Woong;Park, Chu-Sik;Choi, Sang-Il;Lee, Ik-Hyung;Yang, Hyun-Soo
    • Journal of the Korean Society of Combustion
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    • v.4 no.2
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    • pp.85-95
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    • 1999
  • The objective of this study was to obtain basic data for the staged combustion toward the NOx reduction in coal combustion. Combustion and NOx emission/reduction were investigated by using DTF. NOx emission was decreased with decreasing air ratio and with increasing volatile content in coal. In particular, effective NOx reduction was achieved at high temperature at the onset of combustion with fuel rich condition.

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