• 제목/요약/키워드: Transverse residual stress

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FEM을 이용한 용접부의 열전달 및 잔류응력 해석 (Analysis of Meat transfer and Residual Stress on the Weld Zone Using FEM)

  • 김일수;박창언;김학형;정영재
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1999년도 특별강연 및 추계학술발표대회 개요집
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    • pp.310-313
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    • 1999
  • This paper represents to develop a computer software system which is capable to analyze the phase transformation of high strength steel(BV-AH32) and to predict heat transfer, residual stress due to phase transformation during Gas Metal Arc(GMA) welding. The developed model was taken into account temperature dependent of young's modules, coefficient of thermal expansion and yield stress as well as the double ellipsoidal heat distribution by the moving arc. The results showed that the longitudinal and transverse residual stresses calculated by the coupled analysis of heat transfer, residual stress and phase transformation are in good agreement with the experimental data. In addition, the temperature distribution as well as longitudinal and transverse residual stresses of weldment were determined at the 1-pass and 2-pass of welding.

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상 변태를 고려한 HY-100강 용접부의 수축 및 잔류응력 예측에 관한 연구 (A Study on the Prediction of Shrinkage and Residual Stress for the HY-100 Weldment Considering the Phase Transformation)

  • 이희태;신상범
    • Journal of Welding and Joining
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    • 제25권1호
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    • pp.42-48
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    • 2007
  • For high performance and structural stability, application of high strength steel has continuously increased. However, the change of the base metal gives rise to problems with the accuracy management of the welded structure. It is attributed to the martensite phase transformation of the high strength low alloy steel weldment. The purpose of this study is to establish the predictive equation of transverse shrinkage and residual stress for the HY-100 weldment. In order to do it, high speed quenching dilatometer tests were performed to define a coefficient of thermal expansion(CTE) at the heating and cooling stage of HY-100 with various cooling rates. Uncoupled thermal-mechanical finite element(FE) models with CTE were proposed to evaluate the effect of the martensite phase transformation on transverse shrinkage and residual stresses at the weldment. FEA results were verified by comparing with experimental results. Based on the results of extensive FEA and experiments, the predictive equation of transverse shrinkage and longitudinal shrinkage force at the HY-100 weldment were formulated as the function of welding heat input/in-plane rigidity and welding heat input respectively.

잔류응력장을 전파하는 용접 토우부 균열의 전파해석 (Analysis on the Fatigue Crack Propagation of Weld Toe Crack through Residual Stress Field)

  • 김유일;전유철;강중규;한종만;한민구
    • Journal of Welding and Joining
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    • 제18권5호
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    • pp.33-40
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    • 2000
  • Fatigue crack propagation life of weld toe crack through residual stress field was estimated with Elber's crack concept. Propagation of weld toe crack is heavily influenced by residual stress caused by welding process, so it is essential to take into account the effect of residual stress on the propagation life of weld toe crack. Fatigue crack at transverse and longitudinal weld toe was studied respectively, which represent typical weld joint in ship structure. Numerical and experimental studies are performed for both cases. Residual stress near weldment was estimated through nonlinear thermo-elasto-plastic finite element method, and residual stress intensity factor with Glinka's weight function method. Effective stress intensity factor was calculated with Newman-Forman-de Koning-Henriksen equation which is based on Dugdale strip yield model in estimating crack closure level U at different stress ratio. Calculated crack propagation life coincided well with experimental results.

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유한요소해석을 이용한 다층 FCA 맞대기 용접부의 횡 방향 잔류응력 평가에 관한 연구 (A Study on the Evaluation of Transverse Residual Stress at the Multi-pass FCA Butt Weldment using FEA)

  • 신상범;이동주;박동환
    • Journal of Welding and Joining
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    • 제28권4호
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    • pp.26-32
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    • 2010
  • The purpose of this study is to evaluate the residual stresses at the multi-pass FCA weldment using the finite element analysis (FEA). In order to do it, an H-type specimen was selected as a test specimen. The variable used was in-plane restraint intensity. The temperature distribution at the multi-pass FCA butt weldment was evaluated in accordance with the relevant guidance recommended by the KWJS. The effective conductivity for the weld metal corresponding to each welding pass was introduced to control the maximum temperature below the vaporization temperature of weld metal. The heat flux caused by welding arc was assumed to be applied to the weld metal corresponding to welding pass. With heat transfer analysis results, the distribution of transverse residual stresses was evaluated using the thermo-mechanical analysis and compared with the measured results by XRD and uniaxial strain gage. In thermo-mechanical analysis, the plastic strain resetting at the temperature above melting temperature of $1450^{\circ}C$ was considered and the weld metal and base metal was assumed to be bilinear kinematics hardening continuum. According to the comparison between FEA and experiment, transverse residual stresses at the multi-pass FCA butt weldment obtained by FEA had a good agreement with the measured results, regardless of in-plane rigidity. Based on the results, it was concluded that thermo-mechanical FE analysis based on temperature distribution calculated in accordance with the KWJS’s guidance could be used as a tool to predict the distribution of residual stress of the multi-pass FCA butt weldment.

횡방향 등방성을 고려한 단섬유 인장 실험 모델링 (Modeling of Single Fiber Pull-Out Experiment Considering the Effects of Transverse Isotropy)

  • 설일찬;이춘열;채영석
    • 대한기계학회논문집A
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    • 제26권7호
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    • pp.1384-1392
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    • 2002
  • Single fiber pull-out technique has been commonly used to characterize the mechanical behavior of interface in fiber reinforced composite materials. An improved analysis considering the effects of transversely isotropic properties of fiber and the effects of thermal residual stresses in both radial and axial directions along the fiber/matrix interface is developed for the single fiber pull-out test. Although the stress transfer properties across the interface is not much affected by considering the transversely isotropic properties of fiber, interfacial debonding is notably encouraged by the effect. The interfacial shear stress that plays an important role in interfacial debonding is very much affected by the component of axial thermal residual stress in the bonded region, which can induce a two-way debonding mechanism.

Residual Stress Measurement on Welded Stainless Steel Specimen by Neutron Diffraction

  • Park, M.J.;Jang, D.Y.;Choi, H.D.
    • International Journal of Korean Welding Society
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    • 제1권1호
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    • pp.39-43
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    • 2001
  • In this paper, the neutron diffraction is applied to the residual stress measurement on the 20mm-thick welded stainless steel plate ($100^{\circ}$$\times$100$mm^2$). The High Resolution Powder Diffractormeter of the Korea Atomic Research Institute The power of nuclear reactor was 24 MWt and the measured reflection in the 220 plane (2$\theta$ is $95^{\circ}$and wavelength is 1.8340 ${\AA}$ . The Poisson ratio of 0.265 and elastic constant of 211 GPa are applied to the calculation of stresses and strains. Three directional components such as normal, transverse, and longitudinal stresses are measured and the results show that the most of longitudinal stress is tensile and decreases, changing to compressive depending on the distance away from the welded spot. However, transverse component is changing from tensile to compressive along the depth of the welded point.

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외부하중에 의한 용접 체결부의 잔류응력 이완 특성 해석에 관한 연구 (Analysis of Residual Stress Relaxation in Welded Joints due to External Loads)

  • 장창두;송하철;조영천
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 추계학술대회 논문집
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    • pp.167-170
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    • 2003
  • Thermal elastic-plastic analysis was performed to assess the initial residual stress distribution of welded joints considering temperature dependent material properties. The test model was the idealized boxing fillet specimen, frequently appeared in the joints of longitudinal and transverse members of ship structure. Residual stress relaxations due to external loads were analyzed by subsequent elastic-plastic analysis considering loading and unloading steps, and the characteristics of residual stress relaxations were discussed with the levels of external loads. Additionally, to define the fatigue life of crack initiation and propagation, the S-N data for each crack length were appraised.

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균열열림변형을 고려한 모재균열이 있는 직교적층판의 2차원 해석 (Two-Dimensional Analysis of Cross-ply Laminates with Transverse Cracks Based on the Assumed Crack Opening Deformation)

  • 이재화;홍창선;한영명
    • 대한기계학회논문집
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    • 제15권6호
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    • pp.2002-2014
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    • 1991
  • 본 연구에서는 모재균열의 열림변위로 인한 변형을 고려하여, 모재균열 주위 의 응력분포를 구하기 위한 2차원 해석방법을 제안한다. 제안된 방법은 두께방향 다 항식 형태로 가정된 변위성분으로부터 모재균열 주쥐의 변위, 응력분포를 구한다. 본 방법은 적층판의 프아송비(Poisson's ratio) 효과와 열잔류응력(thermal residual stress)의 영향을 고려하였으며, 계면층(interface layer) 개념을 사용하여 특성손상 상태 이후에 발생하는 층간분리를 평가하기 위한 기초자료인 층간수직응력과 층간전단 응력을 결정하였다. 제안된 방법의 타당성을 검증하기 위하여, 유한요소해석(finite element analysis)을 수행하여 제안된 방법의 응력분포 결과를 유한요소해석 결과와 비교하여 보았다.

횡단방향(橫斷方向) 응력파(應力波) 방법(方法)에 의(依)한 라디에타소나무의 초기부후(初期腐朽) 평가(評價) (Assessment of Incipient Decay of Radiata Pine Wood Using Stress-wave Technique in the Transverse Direction)

  • 김규혁;지우근;라종범
    • Journal of the Korean Wood Science and Technology
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    • 제24권3호
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    • pp.18-27
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    • 1996
  • The feasibility of using stress-wave technique in the transverse direction for the assessment of early stages of decay was investigated using compression test specimens having different annual ring orientations subjected to decay by Tyromyces palustris for various time intervals. Decay detection, quantitative assessment of decay, and the prediction of residual strength of decayed wood with less than five percent weight loss can be feasible using stress-wave parameters (wave velocity, wave impedance, and stress-wave elasticity) and their percent reduction due to decay, measured by stress-wave technique in the transverse direction. The use of stress-wave technique in the transverse direction for the application of this technique to structural members in service is desirable, when considering the easiness of attachment of accelerometers of stress-wave measuring device on the surface of members and also accurate detection of localized decayed areas. In stress-wave technique in the transverse direction, stress-wave parameters measured were different according to the angles between wave propagation path and annual ring, due to the anisotropy of wood structure. Therefore, it is recommended to use percent reduction in stress-wave parameters instead of stress-wave parameters. This evaluation method using percent reduction in stress-wave parameters is ideal when it is impossible to observe annual ring orientation on the transverse surface of wood.

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냉간 압연된 Alloy 600에서 등온 및 등시 소둔에 의한 잔류응력의 변화 (Residual Stress Variation by Isothermal and Isochronal Annealing in Cold Rolled Alloy 600)

  • 김성수;박덕근;정용무
    • 대한금속재료학회지
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    • 제49권6호
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    • pp.462-467
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    • 2011
  • In order to understand why annealing at $480^{\circ}C$ for several hour prevents the initiation of PWSCC, the residual stress variation with isothermal annealing at $480^{\circ}C$ and isochronal annealing between 480 and $800^{\circ}C$ in cold rolled Alloy 600 was investigated by the XRD method. The isothermal annealing decreased residual stress slightly in the rolling direction but not in the transverse direction, whereas the isochronal annealing for two hours increased residual stress. It seemed that the decrease in residual stress by isothermal annealing was due to lattice contraction by an ordering reaction because the isothermal annealing increased hardness. The effects of the isochronal annealing could be interpreted as the influence of thermal expansion and a disordering reaction.