• Title/Summary/Keyword: Transverse Shrinkage

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Design of Shrinkage Margin for Thin Panel Welded Structure during Manufacturing Process

  • Lee D. J.;Shin S. B.
    • International Journal of Korean Welding Society
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    • v.5 no.1
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    • pp.44-52
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    • 2005
  • The purpose of this study is to establish a design tool for the shrinkage margin of a deckhouse caused by welding and flame straightening. In order to do it, the effects of heat intensity and internal/external restraint condition on the shrinkage of the simple weldments were investigated, in order to identity the principal factors controlling shrinkage caused by welding process and flame straightening. Based on the results, predictive equations for longitudinal and transverse shrinkage at the welded structure were formulated as the function of heat intensity and in-plane rigidity. These equations were verified by comparing predicted results with the measured results at a panel structure of deckhouse.

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On the Deformation Control of Ship's Thin Plate Block by Applying the Tensioning Method (장력법을 적용한 선체 박판블록의 변형감소 방안에 관한 실험연구)

  • Lee Joo-Sung;Kim Cheul-Ho
    • Journal of Ocean Engineering and Technology
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    • v.20 no.3 s.70
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    • pp.103-108
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    • 2006
  • It has been well appreciated that reducing weld-induced deformation as law as possible is important during fabrication for a more efficient production of blocks. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the weld-induced deformation. In order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present experimental study, it has been found that the tensioning method is very effective on reduction of weld-induced residual stress as well as weld-induced deformation.

The Relation between the Welding Conditions and Distortions of a Bead Weld on a Rectangular Plate -Transverse Shrinkage and Angular Distortion- (사각평판상(四角平板上)의 Bead용접(熔接)으로 인(因)한 변형(變形)과 용접(熔接) 조건(條件)과의 관계(關係) -횡수축(橫收縮)과 각변화(角變化)-)

  • J.E.,Park;E.H.,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.16 no.3
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    • pp.25-33
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    • 1979
  • The relation between the welding conditions and welding distortions were studied with the weld parameters, current, welding speed and plate thickness, and the form of the distortions were derived theoretically. To derive these formulas, the temperature distribution on the plane normal to the direction of the weld line was assumed to be parabolic. Both the theoretical studies for the transverse shrinkage and angular distoction were compared with the experiments. The experiments were performed on the fundamental cases of a bead welds on rectangular mild steel plates. It was found that the distoction formulas were in good agreement with the results of the experiments. The formulas for the calculation of the distortion were established for the case of bead on plate weld using rectangular mild steel plate and the KS E4313, $4mm\phi$ welding rod.

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Welding Distortions on Rectangular Butt Welded Plate by Shielded Metal Arc Welding Process (피복(被覆) Arc용접(熔接)으로 Butt이음된 사각평판(四角平板)의 용접변형(熔接變形))

  • J.E.,Park;S.J.,Yim;B.S.,Yoon
    • Bulletin of the Society of Naval Architects of Korea
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    • v.17 no.2
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    • pp.21-32
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    • 1980
  • The welding distortions, transverse shrinkage and angular change, on the butt welded joint made by the process of shielded metal arc welding, were studied on the basic study of bead on plate weld. On the study of bead on plate weld, the temperature distribution on the plane normal to the direction of the weld line was assumed to be parabolic. The form of the distortion formulas of welded joint for transverse shrinkage and angular change were derived theoretically. Also, the experiments were performed about three cases, for changing type, sizes of welding electrodes and types of grooves, welding on mild steel plate, to compare theoretical study and experiments. It was found that the theoretical study was in good agreement with the result of experiment. Also, the optimal welding conditions for reducing weld distortions were suggested.

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A study on weld distortion in butt and fillet welds of a steel plate by flux cored arc welding (플럭스코어드 용접으로 맞대기 및 필렛 용접된 판의 용접변형)

  • 안성철;유순영;조성택
    • Journal of Welding and Joining
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    • v.7 no.4
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    • pp.22-29
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    • 1989
  • In this paper weld distortion both in butt and fillet welds by flux cored arc welding has been investigated by changing welding parameters such as heat input and plate thickness, and the weld distortion was expressed as a function of welding parameters adopting the inherent strain theory as proposed by Watanabe and Satoh in 1961. As results of the research it is proposed that transverse shrinkage in root pass butt welds in proportional to ln[(Q/t_-tan.theta.] where Q is heat input(cal/mm), t is plate thickness(mm), and 2.theta. is groove angle(degree), and angular distortion .phi.(radian) in one pass of fillet welds has the following relationship: .phi..var.(Q/ $t^{1.5}$)$^{3}$exp[-(Q/ $t^{1.5}$ )$^{2}$3/] These equations provide us with basic tools to predict the amount of weld distortion in welded structures.

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Numerical Study on Long-term Behavior of Flat Plate Subjected to In-Plane Compressive and Transverse Loads (바닥하중과 압축력을 받는 플랫 플레이트의 장기거동에 대한 해석적 연구)

  • 최경규;박홍근
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.611-616
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    • 2000
  • Numerical studies were carried out to investigate the long-term behavior of late plates in basement, subjected to combined in-plane compressive and transverse loads. For the numerical studies, a computer program of nonlinear finite element analysis was modified by adding function of creep and shrinkage analysis. This numerical method was verified by comparison with the existing experiments. Parametric studies were performed to investigate the strength variations of flat plates with three parameters; 1) loading sequence of floor load, compression and time 2) uniaxial an biaxial compression and 3) the ratio of dead to live load.

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Reduction of Drying Shrinkage Cracking of Box Culvert for Power Transmission with Shrinkage Reducing Agent (수축저감제 혼입에 따른 전력구 박스구조물의 건조수축균열 저감)

  • Woo, Sang-Kyun;Kim, Ki-Jung;Lee, Yun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.5
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    • pp.102-108
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    • 2016
  • The purpose of this study is to examine the reduction effect of shrinkage reducing agent for drying shrinkage induced cracking and suggest the method of controlling the cracking in concrete box culvert for power transmission. Based on drying shrinkage cracking mechanism, it is necessary to perform the numerical analysis, which involves shrinkage reducing effect of shrinkage reducing agent. From the numerical results, it is found that cracking behavior for longitudinal direction and transverse direction due to differential drying shrinkage of box culvert can occur and the experimental observation of concrete cracks support the numerical predictions. The shrinkage reducing agent reduced the concrete cracking by 40~50%, which shows the methodology of controlling of drying shrinkage cracks in box culverts in real construction site.

Numerical Study on Long-term Behavior of Flat Plate Subjected to In-Plane Compressive and Transverse Loads (바닥하중과 압축력을 받는 플랫 플레이트의 장기거동에 대한 해석적 연구)

  • 최경규;박홍근
    • Journal of the Korea Concrete Institute
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    • v.12 no.5
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    • pp.153-164
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    • 2000
  • Numerical studies were carried out to investigate long-term behavior of flat plates, subjected to combined in-plane compressive and transverse loads. For the numerical studies, a computer program of nonlinear finite element analysis was developed. It can address creep and shrinkage as weel as geometrical and material nonlinearity, and also it can address various load combinations and loading sequences of transverse load, in-plane compressive load and time. This numerical method was verified by comparison with the existing experiments. Parametric studies were performed to investigate the strength variations of flat plates with four parameters; 1) loading sequence of floor load, compressive load and time 2) uniaxial and biaxial compression 3) the ratio of dead to live load 4) span length. Through the numerical studies, the behavioral characteristics of the flat plates and the governing load combinations were examined. These results will be used to develop a design procedure for the long-term behavior of flat plates in the future.

Development of Formulas to Predict Deformations in Plate by Line Heating Method (선상가열법에 의한 강판의 변형 예측식 개발)

  • Lee, Joo-Sung;Lee, Joung-Ho
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.83-87
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    • 2008
  • Although a great deal of research has been carried out to solve the plate forming problem and to improve the effectiveness and productivity of the plate forming process, no practical way of automating the plate forming process has been proposed yet. Since characteristics of heating machines may vary, it is necessary to investigate the thermal deformation characteristics of the heating machine that will be used in the automation system its characteristics may be modified as new information about thermal deformation by heating becomes available. In this paper, experiments for line heating have been carried out to calculate the formula of predicting thermal deformation due to line heating with varying affecting parameters, and numerical study has been carried out to produce data beyond the range where a line heating test is impractical. Formulas of predicting transverse distortion and shrinkage have been proposed and derived, based on the present experimental and numerical works. This paper also illustrates how the formula has been modified as new experimental data are added.

A Study on the Distortion Control Characteristics of the STS 304 Multi-pass Butt Weldment by Tensioning Method (인장하중법에 따른 STS 304 다층 맞대기 용접부의 변형 제어 특성에 관한 연구)

  • Kim, Ha-Geun;Lee, Dong-Ju;Shin, Sang-Beom
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.73-78
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    • 2010
  • The purpose of this study is to develop the control technology of the welding distortion caused by Auto NG-GTA(Narrow Gap-GTA) welding process at the STS 304 multi-pass butt weldment. Heat input model for Auto NG-GTA welding process was established and verified by measuring temperature change and molten pool shape at the bead-on-plate weldment. With the heat input model developed, the effect of tension load on the welding distortion at the STS 304 multi-pass butt weldment was evaluated using the thermo-elasto-plastic FE analysis. In accordance with FEA results, the angular distortion and transverse shrinkage sharply decreased with an increase in tension load. This result indicated that tensioning method was an effective countermeasure against the welding distortion of the STS 304 multi-pass butt weldment.