• Title/Summary/Keyword: Transmission design

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Optimization of the Tooth Surface in the Helical Gears Using a Response Surface Method (반응표면법을 이용한 헬리컬기어 치형수정의 최적화)

  • Park, Chan-Il
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.760-763
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    • 2005
  • Optimum design of the tooth surface for the reduction of transmission error is very difficult to determine analytically due to nonlinearity of transmission error under the several load condition. The design of tooth surface that can give a low noise under the various load condition is very important. Therefore, this study proposes the method to determine the optimal lead curve and robust design of the tooth surface by using the response surface method. To do so, the design variables are selected by a screening experiment. Then the fitted regression model Is built with the check of the usefulness of the model. The model with constraints is solved to obtain the optimum values for the lead curve and the robust design fur the tooth surface.

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Analysis of Diagnosis and Failsafe Algorithm Using Transmission Simulator (변속기 시뮬레이터를 이용한 진단 및 안전작동 알고리즘 분석)

  • Jung, Gyuhong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.4
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    • pp.89-97
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    • 2014
  • As the digital control technologies in automotive industry have advanced, electronic control units(ECUs) play a key-role to improve system performance. Transmission control unit(TCU) is a shifting controller for automatic transmission of which major functions are to determine the shift and manage the shifting process considering the various sensor signal on transmission and driver's commands. As with any ECU in vehicle, TCU performs complex algorithms such as shift control, diagnostic and failsafe functions. However, firmware design analysis is hardly possible by the reverse engineering due to code protection. Transmission simulator is a hardware-in-the-loop simulator which enables TCU to work in normal mode by simulating the electrical signal of TCU interface. In this research, diagnosis and failsafe algorithm implemented on commercialized TCU is analyzed by using the transmission simulator that is developed for wheel loader construction vehicle. This paper gives various experimental results on the proportional solenoid current trajectories for different operating modes, error detection criterion and limphome mode gears for all the possible cases of clutch malfunction. The derived results for conventional TCU can be applied to the development of inherent TCU algorithms and the transmission simulator can also be utilized for the test of TCU to be developed.

Performance Characteristics of Hydro-mechanical Transmission and Design Parameters for Type Selection (정유압-기계식 변속기의 성능 특성과 형식 선정을 위한 설계 변수)

  • Sim, Dong-Guk;Kim, Kyeong-Uk;Han, Jung-Soo
    • Journal of Biosystems Engineering
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    • v.36 no.6
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    • pp.422-433
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    • 2011
  • Market demand for hydro-mechanical transmission (HMT) for agricultural tractors has increased recently. To select a type of HMT satisfying design conditions, performance characteristics of 12 HMT types must be understood. This study was conducted to provide tractor engineers with a guideline to select the most appropriate HMT type for their design requirements. Characteristics on speed reduction ratio, power transmission efficiency, power regeneration, lock-up angular velocity, output torque ratio and torque ratio of planetary gear train axis of the 12 HMT types were investigated and presented as either formula or graphical forms. A guideline to select proper HMT type was also presented using 2 parameter: lock-up angular velocity (${\omega}_L$) and torque ratio of the planetary gear train axis. In addition, effect of gear ratio of the planetary gear train on the power transmission efficiency was investigated and a guideline to select the best gear ratio was also presented.

The Transmission Development with P.T.O Axle Design for Work Vehicle Including Multi-faculty (다기능 작업차를 위한 P.T.O 축 및 트랜스밋션의 최적설계 및 개발)

  • Kwac, Lee-Ku;Kim, Jae-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.4
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    • pp.108-117
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    • 2008
  • A transmission designed with P.T.O(Power Take-Off) axle for agricultural work vehicles including multi-purpose vehicles has been developed. It is focused on the 4-wheel drive transmission of synchronous contact type for practical use in fruit tree households which is required for a large-sized agricultural vehicle. Concerning to the specification performed, the load capacity is from 500kg to 1,000kg and the safety should be secured for passengers. In addition, the driving condition should also be secured under bad situations of the topographic slope, swampy land and the rest. In order to carry out above tests, a prototype vehicle through strength analysis of transmission design has been manufactured. Consequently, optimal design conditions on the power transmission with multi-purpose vehicle for various jobs are proposed such as an indication of optimal RPM and torque at a certain work situation. The performance test through the prototype of multi-purpose work vehicle is performed and the related data base is achieved. Finally, it is improved on troubles by the analysis of the results of R&D and provided the solutions on problems occurring to mass production in the future.

A Study on Dynamic Characteristics of Rotating Transmission Using PD Control (PD 제어기를 이용한 회전전동장치의 동특성에 관한 연구)

  • Kim J.K.;Kim J.T.;Kim T.H.;Oh T.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.715-720
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    • 2005
  • The rotating transmission is made up of belts, mass disks and gears. This precise piece of equipment is controlled electro-mechanically by the mote. and operation program. The control strategy and the transmission can be changed by belts' stiffness and change of the mass and gear. This transmission can be modeled as a rigid body, and also finds broad application in such diverse fields as machine tools, the cruise control system in automobiles, and control in the attitude and gimbals of spacecraft. The study of the rotating transmission excited by its base motion is not only able to predict the rotational performance, but obtain the fundamental data for vibration isolation. In this thesis, we studied the response abilities such as steady overshoot, undershoot and ect. and the response velocities such as rising time, settling time, and ect. in the rotating transmission through PD control experiment.

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Geospatial analysis of wind velocity to determine wind loading on transmission tower

  • Hamzah, Nur H.;Usman, Fathoni
    • Wind and Structures
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    • v.28 no.6
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    • pp.381-388
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    • 2019
  • This paper described the application of Geospatial Analysis in determining mean wind speed, $V_h$ for wind load calculation imposed to electrical transmission tower structural design. The basic wind speed data on available station obtained from Malaysian Meteorology Department is adjusted by considering terrain and ground roughness factor. The correlation between basic wind speed, terrain factor and ground roughness stated in EN-50341-1 is used to obtain the $V_h$ for overhead transmission line elements 50 m above ground. Terrain factor, $k_r$ and ground roughness, $z_0$ in this study are presented by land use types of study area. Wind load is then calculated by using equation stated in design code EN-50341-1 by using the adjusted mean wind speed. Scatter plots of $V_h$ for different $k_r$and $z_0$ are presented in this paper to see the effect of these parameters to the value of $V_h$. Geospatial analysis is used to represent the model of $V_h$. This model can be used to determine possible area that will subject to wind load which severe to the stability of transmission tower and transmission line.

Design Automization for Torque Converter Damper Spring Using Optimization (최적화를 통한 토크 컨버터 댐퍼 스프링 설계 자동화에 관한 연구)

  • Park, Byoung-Keon;Hwang, Gil-Un;Kim, Jay-Jung;Jang, Jae-Deok
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.3
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    • pp.163-170
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    • 2007
  • A torque converter, connected to a transmission/transaxle input shaft, connects, multiplies and interrupts the flow of engine torque into the transmission. Damper springs are usually equipped in a torque converter to convert stably the torque power supplied from engine. Damper Springs generally have the most flexible design variables among vehicle transmission parts, so that they could be effective design factors to improve the entire vehicle's performance. Damper spring, however, has geometric complexity after it equipped in a torque converter. For that reason, modeling a damper spring requires expert's knowledge to determine many design parameters and satisfy the functional requirements at the same time. In this paper, we introduce an optimum design method applied in detailed-design stage to reduce design process and financial loss caused by adequate design. Many design variables have to be classified and structuralized for Optimization. This also could make designer concentrate on functional requirements of damper spring, not on design possibility. In addition, modeling an assembled spring has technical restriction with primitives of the current major CAD solutions because of complexity of assembled spring shape. Thus, one of modeling solution presented in this paper since detailed and exact modeling is important for CAE or DMU.

A Study on the Optimism Design of the Gear Tooth Profile (치형수정에 의한 기어의 최적설계에 관한 연구)

  • Son, Yu-Sun;Hwang, Gue-Sec;Tak, Seong-Hun;Lyu, Sung-Ki
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.712-717
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    • 2007
  • This study deals with the TE(Transmission Error) of gear tooth profile by modifying a profile and lead of a surface of tooth. First, we experimentally confirmed that the TE is a synthesis of the sliding velocity between both gears. Since various types of TE appear in the experiments, we introduced definition of transmission error and the optimism design by modifying a surface parameters. The test stand's performance is then evaluated through a series of multiple torque transmission error tests. Comparisons are made between data recorded before and after the test stand's redesign, and subsequently repeatability studies are performed to verify the veracity of the measured data. Finally, the experimental results are compared to the analytical predictions of two different gear analysis programs.

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Development and Application of Overhead Transmission Line Design Program Using High Spatial Resolution Satellite Imagery (고해상도 위성영상을 이용한 송전선로 경과지 설계 프로그램 개발 및 활용)

  • Lee, Hee-Seon;Park, Byoung-Won
    • Proceedings of the KIEE Conference
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    • 2005.11b
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    • pp.27-29
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    • 2005
  • Overhead transmission line design supporting program using high spatial resolution satellite imagery has been developed recently by Korea Power Engineering Company, The developed program, ITSS(Interactive Tower Spotting System) is purposed to improve the application of satellite imagery with the route selection of overhead transmission line. It is composed of spotting the tower position and designing the tower type and height with DEM(Digital Elevation Model) overlaid with satellite Imagery. To review and confirm the function and work efficiency, ITSS was applied to the pilot project of overhead transmission line design.

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An Analysis of the Eigenstructure and a New Design Method of Fault Detection Filters using Transmission Zeros (전달영점을 이용한 이상검출필터의 고유구조 해석 및 새로운 구성 방법)

  • Kim, Yong-Min;Park, Jae-Hong
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.10
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    • pp.1264-1271
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    • 1999
  • In this paper, an efficient method of analysis and design of fault detection filter is presented. Since the directional constraint is applied to the eigenstructure associated with the detection space, an eigenvector is determined by the eigenvalues associated with other eigenvectors. Further, the assignment of a pair of eigenvalue and eigenvector leads to the fixation of overall eigenstructure related with the detection space. Using the transmission zeros and the transmission zero vectors, these phenomenon are clearly proven, and an efficient algorithm for design of the fault detection filters is presented.

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