• Title/Summary/Keyword: Transformer losses

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A Study on Core shape optimization to Improve The Efficiency of High Frequency Transformer for Inverter (인버터용 고주파 변압기의 효율 향상을 위한 코어 형상 최적화 설계에 대한 연구)

  • Yoo, Jin-Hyung;Jung, Tae-Uk
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.4
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    • pp.29-35
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    • 2014
  • The purpose of high frequency transformer in the inverter is to reduce the voltage and current stresses of switch components when it operates at the large conversion ratio. But the loss of transformer is the major contributor in the efficiency of inverter. This paper presents the method of core design to minimize the loss of transformer. The total loss of transformer is minimized by adjusting the effective cross-sectional areas of core. The component ratio of losses are compared by using the finite-element analysis.

Study on operating characteristics of Ferrite cores for Flat TR in high frequency (Flat TR용 페라이트 코아의 고주파 동작 특성)

  • Han, Se-Won;Cho, Han-Goo;Ryu, Dong-Uk;Choi, Kwang-Bo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.1168-1171
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    • 2003
  • In contrast to a conventional transformer, the flat transformer is made using a number of small ferrite cores. Two cores for transformer and one core for inductor, which composed one module. Many modules can be connected together to form a flat matrix transformer. This structural arrangement eliminates the single hot spot problem in conventional transformers and permits high current density pertains at high frequency. In this study, the ferrite magnetic cores of Mn-Zn system for the Flat transformer were manufactured and the electrical and magnetic characteristics of its tested. The power loss of sample FO2(Mn-Zn ferrite) sintered at $1350^{\circ}C$ was $350kW/m^3$ in test conditions of 250kHz, 200mT and $100^{\circ}C$, which showed the good power loss property in high frequency. The power loss of FO2 samples has been studied as a function of magnetic flux density and frequency. Steinmetz exponent was 2.82 at 250kHz and 2.73 at 500kHz. These results illustrated the switching of power loss mechanism in ferrite core from hysteresis losses to eddy current losses or others.

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A Study of Coupled Electromagnetic-Thermal Field Analysis for Temperature Rise Prediction of Power Transformer (전력용 변압기의 온도상승 예측을 위한 전자계-열계 결합해석기법 연구)

  • Ahn, Hyun-Mo;Kim, Min-Soo;Song, Jae-Sung;Hahn, Sung-Chin
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.10
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    • pp.1838-1845
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    • 2011
  • This paper deals with coupled electromagnetic-thermal field analysis for thermal fluid analysis of oil immersed power transformer. Electric power losses are calculated from electromagnetic field analysis and are used as input source of thermal field analysis based on computational fluid dynamics(CFD). Particularly, In order to accurately predict the temperature rise in oil immersed power transformer, the thermal problem should be coupled with the electromagnetic problem. Moreover, to reduce analysis region, the heat transfer coefficient is applied to boundary surface of the power transformer model. The coupling method results are compared with the experimental values for verifying the validity of the analysis. The predicted temperature rises show good agreements with the experimental values.

Characteristics of a Continuous Disk Winding for High Voltage HTS Transformer (고전압 초전도 변압기용 연속 디스크 권선의 특성 해석)

  • Hwang, Young-In;Lee, Seung-Wook;Kim, Woo-Seok;Choi, Kyeong-Dal
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.2
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    • pp.295-300
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    • 2007
  • High temperature superconducting (HTS) windings for an HTS transformer which have been developed have two kinds of type, one is the layer winding and the other is disk winding. The layer winding has adopted for an HTS power transformer so far because of the small AC losses of the HTS windings. The disk windings have surface of the HTS wire. We propose a new winding method for a high voltage HTS transformer which has advantages of both type of HTS windings, and we call it continuous disk winding. This new HTS winding consists of pile of HTS disk windings. The continuous disk winding was fabricated with multi-stacked HTS wires for dover HTS transformer. We can check the potential possibility from the characteristic test of the fabricated winding. The new type HTS windings can be applied to HTS power transformers, especially to the high voltage ones.

Circuital Characteristics of Ideal Three-phase Transformer Connections (이상적인 3상 변압기 결선의 회로 특성)

  • Park, In-Gyu
    • Proceedings of the KIEE Conference
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    • 2008.04c
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    • pp.9-12
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    • 2008
  • Mathematical singularities of circuit equations with three-phase ideal transformer connections are studied. Three-wired wye-wye connections, delta-delta connections, and primary four-wired wye-delta connections are singular. The matrices of their circuit equations have zeros in their eigenvalues. Three-wired wye-delta connections, wye-wye-delta connections, and primary four-wired wye-wye connections are not singular. The physical meaning of their singularities is that they are sensitive and prone to be ill-conditioned. Equivalent shunt admittances representing ion losses and magnetizing inductances make the singular matrices non-singular in wye-connected circuits. And, equivalent series impedances representing copper losses and leakage inductances make the singular matrices non-singular in delta-connected circuits. The tableau analysis is used for the study.

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Aging Test of 20kVA Amorphous Core Transformer by Loading Back Method (부하반환법에 의한 20KVA 비정질 변압기의 경년열화 연구)

  • 민복기;송재성;정영호;임정재
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.43 no.2
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    • pp.278-285
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    • 1994
  • Aging test was done by loading back method for 20kVA amorphous core transformers manufactured by Hyosung Industries Co. and korea Electric Power Corporation. Iron losses, copper losses and insulation oil temperatures of the transfromers was measured for all the testing period. Expected life of amorphous core transformers on the basis of the degradation of the insulators was 46 years at 100% load, and 2.4 years at 130% load. Average temperature rising of transformer oil of amorphous core transformers was higher than that of silicon steel core transformers. Hence lowering the oil temperature by optimized design is needed for improving the expected life of the amorphous transformers.

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ZVS Operating Range Extension Method for High-Efficient High Frequency Linked ZVS-PWM DC-DC Power Converter

  • Sato S.;Moisseev S.;Nakaoka M.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.227-230
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    • 2003
  • In this paper, a full bridge edge-resonant zero voltage mode based soft-switching PWM DC-DC power converter with a high frequency center tapped transformer link stage is presented from a practical point of view. The power MOSFETS operating as synchronous rectifier devices are implemented in the rectifier center tapped stage to reduce conduction power losses and also to extend the transformer primary side power MOSFETS ZVS commutation area from the rated to zero-load without a requirement of a magnetizing current. The steady-state operation of this phase-shift PWM controlled power converter is described in comparison with a conventional ZVS phase-shift PWM DC-DC converter using the diodes rectifier. Moreover, the experimental results of the switching power losses analysis are evaluated and discussed in this paper. The practical effectiveness of the ZVS phase-shift PWM DC-DC power converter treated here is actually proved by using 2.5kW-32kHz breadboard circuit. An actual efficiency of this converter is estimated in experiment and is achieved as 97$\%$ at maximum.

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A Study on Reducing Conduction Losses and Lossless Snubber Circuit of Full-Bridge DC-DC Converter (FB DC-DC Converter의 도전손실 저감과 무손실 스너버 회로에 관한 연구)

  • Ra, B.H.;Lee, H.W.;Kwon, S.K.;Kim, J.H.;Suh, K.Y.;Woo, J.I.
    • Proceedings of the KIEE Conference
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    • 1999.07f
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    • pp.2665-2667
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    • 1999
  • This Paper proposes a new toplogy snubber circuit of Full-Bridge DC-DC Converter for reducing conduction losses and snubber circuit heating loss. Using Partial Resonent Soft Switching Method and Clamping, studying on a new snubber circuit for reducing losses that a snubber circuit heating loss in the secondly diode rectification side, a switching losses in the primary side of IGBT inverter and conduction losses in the high frequency insulation transformer. In this paper, we present FB DC-DC converter included a new lossless snubber circuit, and then be analyzed and simulated.

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The Development of an Operating System for Load-following Real-time Transformer Loss Minimization and Economic Analyses on its' Test Operation (부하 추종형 실시간 변압기 손실감소운전시스템 개발과 시범운영 경제성 분석)

  • Lee, Ok-Bae;Ahn, Jae-Kyoung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.6
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    • pp.797-803
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    • 2012
  • In this paper, for minimizing the real-time operating load losses of the power transformer, a SCADA optimum operating system was developed, and the economic analyses on the test operation were performed. Transformer loss DB which reflects the economic integration operation criteria was constructed by referring the transformer manufacturer's loss data(iron loss, copper loss). Based on the loss DB, each substation transformer real-time loss was calculated according to the size of the transformer loads, and if integration or separation transformer operating conditions minimizing the loss are met, then a window pops-up and the dispatcher performs the substation equipments operation according to the procedure provided by this system. With the existing SCADA main program, the relation database of the substation facilities and integration/separation operation algorithm were developed and applied to Auto MTR Processor and pconn Processor Task module. Seven stations test data for seven months were analyzed for the economic analyses, and the results showed that Cost-Benefit ratio was 2.64, and IRR(Internal Rate of Return), 36%, which asserted the economic justification of the proposed system.

Study on designing of Flat Transformer and operating characteristics of Converter (Flat Transformer 코아의 설계와 컨버터 동작 특성)

  • Han, Se-Won;Cho, Han-Goo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.587-590
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    • 2003
  • The first attention in designing a transformer for low temperature rise should be to reduce losses. Leakage inductance and temperature rise are two of the more impotent problems facing the magnetic core technology of today's high frequency transformers. Excessive leakage inductance increases the stress on the switching transistors and limits the duty-cycle, and excessive temperature rise can lead the design limitation of high frequency transformer with high current. The flat transformer technology provides a very good solution to the problems of leakage inductance and thermal management for high frequency power. The critical magnetic components and windings are optimized and packaged within a completely assembled module. The turns ratio in a flat transformer is determined as the product of the number of elements or modules times the number of primary turns. The leakage inductance increase proportionately to the number of elements, but since it is reduced as the square of the turns, the net reduction can be very significant. The flat transformer modules use cores which have no gap. This eliminates fringing fluxes and stray flux outside of the core. The secondary windings are formed of flat metal and are bonded to the inside surface of the core. The secondary winding thus surrounds the primary winding, so nearly all of the flux is captured.

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