• Title/Summary/Keyword: Transfer Die

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Development of Die Bonder Machine for Semiconductor Automatic Assembly (반도체 소자용 자동 Die Bonder 기계장치의 개발)

  • Bien, Z.;Youn, M.J.;Oh, S.R.;Oh, Y.S.;Suh, I.H.;Ahn, T.Y.;Kwon, K.B.;Kim, J.O.;Kim, J.D.
    • Proceedings of the KIEE Conference
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    • 1987.07a
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    • pp.284-287
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    • 1987
  • In this paper, the design and implementation of a multiprocessor based Die Bonder Machine for the semiconductor will be described. This the partial research result, that is, the 1st year portion of the project to be performed for a period of two years from June, 1986 to May, 1988. The mechanical system consists of the following three subsystems : (i) transfer head unit, (ii) die feeding XY-table unit, and (iii) plunge up unit. The overall control system is designed to be essentially a master-slave type in which each slave is functionally fixed in view of software and also the time shared common bus structure with hardwired bus arbitration scheme is utilized, the control system consists of the following three subsystems each of which employs a 16 bits microprocessor MC 68000 : (i) die bonder processor controller, (ii) visual recognition/inspection and display system, (iii) the servo control system. It is reported that the proposed control system were applied to Working Sample and tested in real system, and the results are successful as a working sample phase.

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A Cache-based Reconfigurable Accelerator in Die-stacked DRAM (3차원 구조 DRAM의 캐시 기반 재구성형 가속기)

  • Kim, Yongjoo
    • KIPS Transactions on Computer and Communication Systems
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    • v.4 no.2
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    • pp.41-46
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    • 2015
  • The demand on low power and high performance system is soaring due to the extending of mobile and small electronic device market. The 3D die-stacking technology is widely studying for next generation integration technology due to its high density and low access time. We proposed the 3D die-stacked DRAM including a reconfigurable accelerator in a logic layer of DRAM. Also we discuss and suggest a cache-based local memory for a reconfigurable accelerator in a logic layer. The reconfigurable accelerator in logic layer of 3D die-stacked DRAM reduces the overhead of data management and transfer due to the characteristics of its location, so that can increase the performance highly. The proposed system archives 24.8 speedup in maximum.

Evaluation of the Formability of Warm Forming Simulation of Magnesium Alloy Sheet Using FLD (마그네슘 합금 판재의 온간 성형 해석에서 FLD를 이용한 성형성 평가)

  • Lee, M.H.;Kim, K.K.;Kim, H.Y.;Oh, S.I.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.501-506
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    • 2008
  • In this study, a forming magnesium alloy circular cup was simulated accounting for heat transfer at elevated temperatures. In order to predict the failure of magnesium alloy sheet during simulation, the forming limit diagram, which is used in sheet metal forming analysis to determine the criterion for failure, was investigated. For the failure prediction in the simulation accounting for heat transfer, the forming limit diagram for a temperature the same as the temperature of the blank element was used. The result of the simulation showed that the drawn depth increases with the increase of the die-holder temperature, and is in accord with the experimental results above the die-holder temperature of $150^{\circ}C$. The forming limit diagram provided a good guide for the failure prediction of warm forming simulation accounting for heat transfer. In addition, the effect of the tool shoulder radius on the drawn depth at various tool temperatures is verified using the simulation conditions which agreed with the experimental results.

Determination of mass flow rate, jet temperature and heating time in mold surface heating technology using hot jet impingement (고온제트에 의한 금형표면 가열기법에서의 유량, 온도, 가열시간의 결정)

  • Choi, Sung-Ju;Yoo, Young-Eun;Kim, Sun-Kyoung
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.135-139
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    • 2008
  • Development of surface heating technology using hot jet impingement onto mold inner surface for improvement of pattern transcription. This study is focused on how to control the parameters related to hot jet impingement. The mass flow rate, the jet temperature and the duration of the impingement are major parameters. The nozzle design and other geometric configurations also affect the heat transfer to the surface. In terms of heat transfer analysis, the most important number is the heat transfer coefficient, which is influenced by the mass flow rate, nozzle design, distance between the nozzle tip and the surface. In summary, several parametric studies using the developed model are conducted to investigate the effects of mass flow rate, jet temperature and Heating Time in Surface heating technology using hot jet impingement onto mold.

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Two-Dimensional Finite Element Analysis of Hot Radial Forging (열간반경단조의 2차원 유한요소해석)

  • 박치용;조종래;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1166-1180
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    • 1990
  • The study is concerned with the two-dimensional thermo-viscoplastic finite element analysis for radial forging as an incremental forging process. The deformation and temperature distribution of the workpiece during radial forging are studied. The analysis of deformation and the analysis of heat transfer are carried out for simple upsetting of cylinder by decoupling the above two analyses. A method of treatment for heat transfer through the contact region between the die and the workpiece is suggested, in which remeshing of the die elements is not necessary. Radial forging of a mild steel cylinder at the elevated temperature is subjected to the decoupled finite element analysis as well as to the experiment. The computed results in deformation, load and temperature distribution are found to be in good agreement with the experimental observations. As an example of viscoplastic decoupled analysis of hot radial forging, forging of a square section into a circular section is treated. The stresses, strains, strain rates and temperature distribution are computed by superposing material properties as the workpiece is rotated and forged incrementally. It was been thus shown that proposed method of analysis can be effectively applied to the hot radial forging processes.

Modeling of Cooling Channels of Injection Mould using Functionally Graded Material (기능성 경사 복합재를 이용한 사출금형의 냉각회로 모델링)

  • Shin, Ki-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1647-1653
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    • 2011
  • The cycle time in injection moulding greatly depends on the cooling time of the plastic part that is controlled by cooling channels. Cooling channels are required to facilitate the heat transfer rate from the die to the coolant without reducing the strength of the die. Employing layered manufacturing techniques (LMT), a die embedding conformal cooling channels can be fabricated directly while conventional cooling channels are usually made of straight drilled hole. Meanwhile, H13 tool steel is widely used as the die material because of its high thermal resistance and dimensional stability. However, H13 with a low thermal conductivity is not efficient for certain part geometries. In this context, the use of functionally graded materials (FGMs) between H13 and copper may circumvent a tradeoff between the strength and the heat transfer rate. This paper presents a method for modeling of conformal cooling channels made of FGMs.

An Axisymmetric Finite Element Analysis of Hot Tube Extrusion Using Ceramic Dies (세라믹 금형을 이용한 열간 튜브 압출의 축대칭 유한요소해석)

  • Kang, Yeon-Sick;Yang, Dong-Yol;Chung, Soon-Kil;Lee, June-Gunn
    • Transactions of Materials Processing
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    • v.7 no.1
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    • pp.72-80
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    • 1998
  • This study is concerned with the thermo-biscoplastic finite element analysis of hot tube extrusion through square dies with a mandrel. The problem is treated as a non-steady state and the ALE description is used due to abruptly turning flow at the die aperture. Since the contact heat transfer coefficient and the friction factor are required in the analysis experiments are also carried out to determine the values, In order to apply ceramics to an extrusion die the study is focussed on under-standing the characteristics of the process. The simulated results provide the useful informations such as metal flow temperature distribution stress state etc. The elastic analysis of the dies is carried out to obtain the stress state of the ceramic dies.

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An Analysis on the Forging Processes for 6061 Aluminum Alloy Wheel (6061 알루미늄합금 휠 단조공정의 해석)

  • 김영훈;유태곤;황병복
    • Transactions of Materials Processing
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    • v.8 no.5
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    • pp.498-506
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    • 1999
  • The metal forming processes of aluminum alloy wheel forging at elevated temperature are analyzed by the finite element method. A coupled thermo-mechanical model for analysis of plastic deformation and geat transfer is adapted in the finite element formulation. In order to consider the strain-rate effects on material properties and the flow stress dependence on temperatures, rigid-viscoplasticity is introduced in this formation. In this paper, several process conditions were applied to the dimulation such as die speed, rib thickness, and depth of die cavity. Simulation results are compared, and discussed with each case. Metal flow, die pressure distributions, temperature distributions, velocity fields and forging loads are summarized as basic data for process design and selection of a proper press equipment.

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Improvement on the Formability of Magnesium Alloy Sheet by Heating and Cooling Method (가열냉각방법에 의한 마그네슘합금의 판재성형성 개선)

  • Kang Dae-Min;Manabe Ken-ich
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.93-98
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    • 2005
  • The purpose of this study is to confirm the improvement of formability of AZ31 magnesium alloy sheet by using local heating and cooling technique. For this, the experiments of warm deep drawing were done under the temperatures of $100^{\circ}C\~400^{\circ}C$, and the punch velocity of 10, 100mm/min. Also FE analysis under the temperatures of blankholder and die of $150^{\circ}C,\;225^{\circ}C\;and\;300^{\circ}C$ for tools(holder and die) was executed with considering heat teansfer. From the results, the formability of AZ31 magnesium alloy, espicially the temperatures of $225^{\circ}C\~250^{\circ}C$ for tools(holder and die)improved remarkably. And the experiments and simulations showed that necking under room temperature for tools occured under the part of punch shoulder while at $300^{\circ}C$ for tools, at the part of die shoulder.

Heat transfer coefficients for F.E analysis in warm forging processes (온간 단조 공정에서의 열전달 계수)

  • Kang J. H.;Ko B. H.;Jae J. S.;Kang S. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.138-143
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    • 2005
  • Finite Element analysis is widely applied to elevated temperature forging processes and shows a lot of information of plastic deformation such as strain, stress, defects, damages and temperature distributions. In highly elevated temperature deformation processes, temperature of material and tool have significant influence on tool life, deformation conditions and productivities. To predict temperature related properties accurately, adequate coefficients of not only contact heat transfer between material and dies but also convection heat transfer due to coolants are required. In most F.E analysis, too higher value of contact heat transfer coefficient is usually applied to get acceptable temperature distribution of tool. For contact heat transfer coefficients between die and workpiece, accurate values were evaluated with different pressure and lubricants conditions. But convection heat transfer coefficients have not been investigated for forging lubricants. In this research, convection heat transfer coefficients for cooling by emulsion lubricants are suggested by experiment and Inverse method. To verify acquired convection and contact heat transfer coefficients, tool temperature was measured for the comparison between measured tool temperature and analysis results. To increase analysis accuracy, repeated analysis scheme was applied till temperature of the tool got to be in the steady-state conditions. Verification of heat transfer coefficients both contact and convection heat transfer coefficients was proven with good accordance between measurement and analysis.

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