• Title/Summary/Keyword: Total production cost

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An Analysis of Causes of the Management Inefficiency of Forest Products Farms - The Case of Jujube, Bitter Persimmon, and Chestnut Farms - (임산물 농가의 경영 비효율성 원인 분석 - 대추, 떫은감, 밤 농가를 대상으로 -)

  • Lee, Choon-Soo;Chong, Ho-Gun
    • Korean Journal of Organic Agriculture
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    • v.31 no.4
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    • pp.357-380
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    • 2023
  • This study analyzed the management efficiency of jujube, bitter persimmon, and chestnut farms using data envelopment analysis (DEA). And this study analyzed causes affecting management inefficiency of those farms using the two-step method. The main findings are as follows. First, as self and employment labor costs are increased, it is important to reduce labor costs which account for 60~70% of the total production cost. Second, efforts to improve management efficiency are needed as overall efficiency of farms were decreased. Third, a pesticide cost per 10a representing a level of pesticide had a negative effect or did not have a statistically significant effect on the management efficiency. This implies that expanding environment-friendly production by reducing pesticides is effective for improving the management efficiency. Fourth, as leading farms were more efficient than general farms, technology dissemination and education through leading farms are important for improving efficiency, and efforts are needed to promote exchange between leading and general farms.

Enhanced Production of Phaeodactylum tricornutum (Marine Diatoms) Cultured on a New Medium with Swine Wastewater Fermented by Soil Bacteria

  • Kim, Mi-Kyung;Chang, Moo-Ung
    • Journal of Microbiology and Biotechnology
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    • v.16 no.12
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    • pp.1947-1953
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    • 2006
  • There have been a number of studies of methods for recycling animal wastewater to provide new bioresources. In the present work, a marine algal culture medium, designated KEP II, was prepared by adding swine waste (3% v/v) fermented by soil bacteria to a dilution of f/2 culture medium (CT). When Phaeodactylum tricornutum was grown in batch culture in KEP II, the cells lasted long at the exponential phase producing the specific growth rate and biomass; the production of total amino acids and secondary metabolites rose up to 5-fold. It also substantially enhanced the maximum quantum yield of photo system (PS) II of P. tricornutum, greatly increased the level of thylakoid membranes containing PS, and stimulated the production of pyrenoids, including enzymes for $CO_2$ fixation in chloroplasts. KEP II should improve the cost efficiency of industrial mass batch cultures and the value of microalgae for long-term preservation of fresh aquaculture feed as well as production of anticancer and antioxidant agents. Specifically, a low-cost medium for growing the diatoms of aquaculture feed will be economically advantageous.

Studies of Organic Forage Production System for Animal Production in Korea (한국의 가축 생산성 향상을 위한 유기조사료 생산체계에 관한 연구)

  • Kim, Jong-Duk;Kim, Jong-Kwan;Kwon, Chan-Ho
    • Korean Journal of Organic Agriculture
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    • v.22 no.1
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    • pp.155-166
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    • 2014
  • Organic forage production system is one of the most important aspects in organic livestock production. Animals in the organic farming system are also essential for manure to be used for organic forage production. Both organic forage and animals are essential to maintain the cycle of organic agriculture system. In this paper we introduce the organic forage production system in Korea. Summer and winter crops are getting popular in Korea because of their high forage yield and cultivation in double cropping systems. Common cropping system for forage production in Korea is the double cropping system with legume and grass mixture. Forage sorghum and sudangrass are the most popular ones of annual summer forage corps because of their high production with low cost in the double cropping systems. In the mixture of forage crops, inter cropping is more suitable in the corn and sorghum cropping system because of high lodging resistance and forage yield, and low weed population. Forage sorghum and sudangrass are difficult to preserve as direct-cut silage due to the fact that its high moisture content causes excessive fermentation during ensiling. Corn grain addition to sorghum silage could be recommended as the most effective treatment for increasing quality and reducing production cost. It is recommended that corn grain could be added up to 10% of total amount of silage. And agriculture by-products also can be added at the time of ensiling to minimize losses of effluent and have the additional advantage of increasing quality. Agriculture by-products as silage supplements increased DM content and quality, and decreased the production cost of sorghum silage. Field pre-wilting treatment of forage crops also increased DM content and quality of the silage. Wilting sorghum${\times}$sudangrass hybrid before ensiling was the effective method for reducing effluent and increasing pH and forage quality more than direct cut silage. Optimum prewilting period of sudangrass silage was 1 or 2 days. In organic forage, the most important factor is the enhancement of organic forage sufficiency in relation to the environmental-friendly and organic livestock. Consequently, there are many possibilities for animal production and organic forage production in Korea. No forages no cattle concept should be emphasized in organic farming system.

Production Planning and Kanban Operations in JIT Systems for Small Manufacturers (중소기업을 위한 JIT 생산방식 : 생산계획(生産計劃)의 수립과 칸반의 운용(運用))

  • Chung, Nam-Kee;Yoo, Chul-Soo
    • IE interfaces
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    • v.5 no.2
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    • pp.29-37
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    • 1992
  • An approach to Just-In-Time for small job-shop-type manufacturers is presented. This is aimed at those who understand the pull production system, however, cannot afford either swift changeover in workcenters or frequent delivery to customers. First, as a production planning technique, a lot-sizing model entitled Multilevel Least Total Cost Model(MLTCM) is developed; The production order quantities of each components be those requiremensts of the end item production lot. The contribution of MLTCM is shown via simulation. Then, a framework of the Kanban operations is designed; A Production Control Kanban is introduced as a communication tool with Production Kanban in a job-shop.

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Optimizing Design Problem in an Automotive Body Assembly Line Considering Cost Factors (비용요소를 고려한 자동차 차체조립라인의 설계 최적화)

  • Lee, Young Hoon;Kim, Dong Ok;Baek, Gyeong Min;Shin, Yang Woo;Moon, Dug Hee
    • Journal of the Korea Society for Simulation
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    • v.29 no.4
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    • pp.95-109
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    • 2020
  • In this paper, an optimal manufacturing system design problem in an automotive body assembly lines is introduced when various costs such as equipment investment costs are considered. Meta-model methodology based on simulation results has been used for estimating the performances of the system such as production rate and work-in-process levels. The objective function is minimizing total cost which satisfies the target production rate. The investment costs such as robots, buffers, transportation equipment, and the inventory holding cost of work-in-process have been included in the objective function. Harmony search method has been used for optimization.

Workload Allocation Methods in Discrete Manufacturing Systems:Model and Optimization

  • Yingwen, Zheng
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1362-1366
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    • 2003
  • Workload programming is allocating suitable workloads of production process according to the needs of products, which would minimize the total cost of both work and stock under some constraint conditions. In this paper, a production process flow chart of discrete manufacturing is presented by a Petri net, and the optimization model of workload-stock is established. An approach of the optimal workloads is provided by means of the integer matrix theory. An example is given to verify this method.

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Economic Sampling Inspection Plan for Markov Dependent Production Processes (Markov 종속(從屬) 생산(生産) 공정(工程)에서의 경제적(經濟的) 샘플링 검사(檢査) 계획(計劃))

  • Yu, Jeong-Sang;Hwang, Ui-Cheol
    • Journal of Korean Society for Quality Management
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    • v.21 no.1
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    • pp.65-77
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    • 1993
  • Often in a production process, the quality of items is serially dependent. We assume that the quality of items is an attribute which can be classified as good or bad with a Markovian dependence structure. In order to determine sampling inspection plan characteristics such as total inspection cost and average outgoing quality, we design an economic model and illustrate an efficient procedure for design of best inspection plan using graphs based on numerical calculations.

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A Study on the Lot Sizing and Scheduling in Process Industries (장치 산업에서 로트 크기와 작업 순서 결정을 위한 연구)

  • 이호일;김만식
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.12 no.19
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    • pp.79-88
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    • 1989
  • This characteristics of process industries are high capital intensity, relatively long and sequence dependent setup times, and extremely limited capacity resources. The lot sizing, sequencing and limited capacity resources factors must he considered for production scheduling in these industries. This paper presents a mixed integer programming model for production scheduling. The economic trade offs between capacitated lot sizing flow shop scheduling and sequence dependent setup times also be compared with SMITH-DANIELS's model. As a results, it is shown that this paper has lower total cost, more efficient throughput than SMITH-DANIELS's model.

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A Process Mean Shift Model Considering The Increasing Maintenance Cost and The Decreasing Production Volume (보전비용 증가와 생산량 감소를 고려한 공정평균이동 모형)

  • Lee, Do-Kyung
    • Journal of Convergence for Information Technology
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    • v.11 no.3
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    • pp.125-131
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    • 2021
  • The problem of determining the maintenance point which minimizes the process-related total cost is called the 'process mean shift problem'. By expanding and integrating the existing maintenance models that have been partially progressed, we present a expanded and integrated maintenance model which reflects the production site where various situations occur. To implement this, we set both the upper and lower limits of the product specification, and adopted the quality loss function for conforming items. Also, we set the process variance of the wear level as a function rather than a constant. In this study, we developed two general functions to the wear level. One is about the production volume and the other is maintenance cost. As a result, this study is expected to be a maintenance model that can be applied to various processes. In the future, this study can be developed as a profit maximization model by adding profit items from product sales, and expansion to a maintenance model that introduces failure to the model of this study can be considered.

A Programming Model for Employment Planning in a Manufacturing Firm (제조기업(製造企業)의 고용계획(雇用計劃)을 위한 계획(計劃) 모델)

  • Son, Man-Seok;Lee, Jin-Ju
    • Journal of Korean Institute of Industrial Engineers
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    • v.2 no.1
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    • pp.85-92
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    • 1976
  • In this paper, the employment planning model is developed which is a decision-making model for determining the optimum employment level with respect to varying net manpower requirement for each planing period such that total cost in a planning horizon is minimized. It is constructed as a nonlinear programming model and a dynamic programming model on the basis of studies in the areas of production smoothing and manpower scheduling. Costs for a planning period are categorized into regular wage cost, hiring cost, and overtime cost. The first is a linear function. The other two cost functions are of quadratic nature. The planning horizon of this planning model is intermediate range (five years) for which a fair planning accuracy can be guaranteed. The model considers learning period for each job class. It is simple and an optimum solution can be easily obtained by direct search techniques.

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