• 대한산업공학회지
• /
• 제35권3호
• /
• pp.194-202
• /
• 2009

In this paper, we address an optimization problem and a case study for minimizing the cost of inspections incurred throughout an inspection system, which includes a K-stage inspection system, a source inspection shop, and a re-inspection shop. In order to formulate the inspection cost function, we make a time-based flow analysis between nodes (or shops), and derive the limiting sizes of flows between nodes and limiting defective rates by solving a set of nonlinear balance equations. It turns out that the number of items reworked throughout the inspection system is invariant irrespective of the defective rate of items moved through the K-stage inspection system. Hence we define the inspection cost as the total number of items inspected, and we provide an enumeration method for determining an optimal value of K which minimizes the number of items inspected.

• 품질경영학회지
• /
• 제27권3호
• /
• pp.113-124
• /
• 1999

Inspection policies deal with stochastically failing systems in which failures cannot be detected without inspection. In this paper, we considered an effective inspection policy to detect system failure under imperfect inspection. Approximate total expected cost is derived and a simple algorithm to determine inspection schedule is Presented. Numerical examples showed that the inspection policy is easily applicable and cost effective.

• 한국신뢰성학회지:신뢰성응용연구
• /
• 제1권1호
• /
• pp.35-46
• /
• 2001

Replacement policy of a degradation system is investigated by incorporating the loss function. Loss function is defined by the deviation of the value of quality characteristic from its target value, which determines the loss cost. Cost function is comprised of the inspection cost, replacement cost and loss cost. Two cost minimization problems are formulated : 1)determination of an optimal inspection period given the state for the replacement and 2)determination of an optimal state for replacement under fixed inspection period. Simulation analysis is performed to observe the variation of total cost with respect to the variation of the parameters of loss function and inspection cost, respectively As a result, parameters of loss function are seen to be the most sensitive to the total cost. On the contrary, inspection cost is observed to be insensitive. This study can be applied to the replacement policy of a degradation system which has to produce the quality critical product.

• 산업경영시스템학회지
• /
• 제21권48호
• /
• pp.269-277
• /
• 1998

In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceding/succeeding production process including inspection. This approach recognizes that the decision to be made at one manufacturing process (or assembly process) determine not only the cost and the average outgoing quality level of that process but also the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing/assembly quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a single product manufacturing system with specified average outgoing quality limit (AOQL) are suggested.

• 산업경영시스템학회지
• /
• 제21권46호
• /
• pp.119-125
• /
• 1998

In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceeding / succeeding production process including inspection. This approach recognizes that the decision to be made at one manufacturing process (or assembly process) determine not only the cost and the average outgoing quality level of that process but also the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing / assembly quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a single product manufacturing system with specified average outgoing quality limit(AOQL) are suggested.

• 대한안전경영과학회지
• /
• 제5권4호
• /
• pp.169-185
• /
• 2003

Recently many researchers contributed to the understanding of Quality Control System, but the use of economics in the design of quality assurance system is limited in treatment of the relationship between the average incoming quality level (or average process quality level) of the incoming lot and the average outgoing quality level of this lot. In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceeding and succeeding production process including inspection process. This approach recognizes that the decision at each manufacturing process (or assembly process), is to be determined not only by the cost and the average outgoing quality level of that process, but also by the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing or assembly process quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a general product manufacturing system with specified average outgoing quality limit are suggested.

• 경영과학
• /
• 제33권3호
• /
• pp.89-103
• /
• 2016

In this paper, we design sampling inspections and service capacities simultaneously for multi-products. Products are supplied in batches after rectifying inspections, that is, rejected lot is subject to total inspection and defective products are reworked to good ones. When supplied, all defective products are uncovered and returned to service. Particularly, we extend Kim [1] by introducing the fixed costs of providing services and show that the cost function of a product is no longer linear or convex in terms of the level of service provision. We develop a framework for a product to deal with this joint design problem and a dynamic programming algorithm for multi-products which allocates the given number of the total service capacities among products with the considerably smaller computations than the total number of possible allocations.

• 한국멀티미디어학회논문지
• /
• 제14권3호
• /
• pp.356-367
• /
• 2011

본 논문에서는 차 엔진의 누수 방지를 위한 실링 처리 후 실링 처리 영역에 대한 정확도를 검사하는 새로운 알고리즘을 제안하고, 실제 생산라인에서 동작하는 자동차 엔진 실링검사 시스템을 개발하였다. 검사 방법은 기존에 제안된 영상처리 기법에 기반을 두는 세 가지 검사 방법들이 갖는 설치의 어려움, 높은 계산의 복잡도, 유사 색 기름에 의한 실링검사 성능 저하 등의 여러 가지 단점을 해결하고 저 비용의 시스템을 개발하기 위해 개발되었다. 제안하는 시스템은 기존의 방법에서 적용하지 않은 설링 전후의 차영상을 활용하는 기법을 이용하여 다양한 환경변화에 적응적이며, 고정형 카메라 1대로 검사가 가능한 저 비용 시스템이다. 실제 생산라인에서의 비교 실험을 통해 제안하는 실링검사 방법은 기존의 생산라인에서 적용되고 있는 세 가지 다른 방법들에 비해 높은 실링검사 정확도를 보여 성능의 우수성을 입증하였다.

• International Journal of Control, Automation, and Systems
• /
• 제1권4호
• /
• pp.511-514
• /
• 2003

The Infrared Camera usually detects only Infrared waves emitted from the light in order to illustrate the temperature distribution. An Infrared diagnosis system can be applied to various fields. But the defect discrimination can be automatic or mechanized in the special shoes total inspection system. This study introduces a method for special shoes nondestructive total inspection. Performance of the proposed method is shown through thermo-Image.

• 품질경영학회지
• /
• 제18권2호
• /
• pp.18-24
• /
• 1990

The location of inspection stations is a significant component of production systems. In this paper, a prototype expert system is designed for deciding the optimal location of inspection stations. The production system is defined as a single channel of n serial operation stations. The potential inspection station can be located after any of the operation stations. Nonconforming units are generated from a compound binomial distribution with known parameters at any given operation station. Traditionally Dynamic programming, Zero-one integer programming, or Non-linear programming techniques are used to solve this problem. However a problem with these techniques is that the computation time becomes prohibitively large when t be number of potential inspection stations are fifteen or more. An expert system has the potential to solve this problem using a rule-based system to determine the near optimal location of inspection stations. This prototype expert system is divided into a static database, a dynamic database and a knowledge base. Based on defined production systems, the sophisticated rules are generated by the simulator as a part of the knowledge base. A generate-and-test inference mechanism is utilized to search the solution space by applying appropriate symbolic and quantitative rules based on input data. The goal of the system is to determine the location of inspection stations while minimizing total cost.