• Title/Summary/Keyword: Total Inspection

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An Algorithm for Determining Double Rectifying Inspection Plans (선별형 2회 샘플링 검사방식의 최적설계를 위한 알고리즘 개발)

  • Kang, Bo-Chul;Cho, Jai-Rip
    • Journal of Korean Society for Quality Management
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    • v.24 no.4
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    • pp.207-223
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    • 1996
  • These days, customers have attached great importance to the function of product liability and quality assurance. In Korea, the single rectifying sampling inspection for attribute (KS A 3105) has been used. But this inspection plan given by tables (KS A 3105) has some defects. There are limitations in the range of applications and irrationality of approximate probability and the double rectifying sampling inspection is not mentioned. Moreover, ATI (average total inspection) does not reflect sampling costs and the loss of nonconforming item. Therefore, the objectives of this study is to develope new algorithms and computer program that provide the optimal sampling inspection plan based on minimum linear costs (single & double inspection plan). The result of this study revealed that the new algorithm is less than KS A 3105 in ATI and basically, double inspection plan is more economical. Also it comes over restrictions in KS A 3105. So, it is definite that the optimal solution can be obtained considering cost factors in manufacturing and sampling process, and costs can be saved in the long term.

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A Study on Utilization of Unmanned Aerial Vehicle for Automated Inspection for Building Occupancy Authorization (건축물 사용승인 제도의 현장조사 자동화를 위한 UAV활용방안 연구)

  • Lee, Seung Hyeon;Ryu, Jung Rim;Choo, Seung Yeon
    • Korean Journal of Computational Design and Engineering
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    • v.22 no.1
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    • pp.44-58
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    • 2017
  • The inspection for building occupancy authorization has lacked objectivity due to manual measurement methods. This is why connivance of the illegal buildings has been rampant, which has led to so many incidents. Consequently, this law has lost its intent to protect people's lives and property. In this study, for the purpose of improvement of this law, the research was conducted by the utilization of unmanned aerial vehicle for automated inspection for building occupancy authorization. Theoretical considerations about building occupancy authorization and the trend of UAV technology were accomplished. Secondly, a series of reverse engineering was conducted including digital photography, network RTK-VRS surveying and post-processing data. Thirdly, the resultant spatial information was used for building occupancy inspection authorization in a BIM platform and the effectiveness and applicability of UAV-based inspection was analyzed. As a result, methodology for UAV-based automated building occupancy inspection authorization was derived. And it was found that eleven items would be possible to be automated among thirty total items for building occupancy authorization. Also it was found that UAV-based automated inspection could be valid in inspecting building occupancy authorization due to authentic accuracy, effectiveness and applicability with government policy.

Optimal Numbers of Repeat Inspections with Decreasing Detection Probability

  • Kim, S.B.;Bai, D.S.
    • Journal of Korean Institute of Industrial Engineers
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    • v.11 no.2
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    • pp.19-27
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    • 1985
  • Optimal numbers of repeat inspections are obtained for a single inspector who has a fixed probability of detecting a nonconforming item on each inspection and will continue to inspect until further inspection is not warranted when comparing the expected increase of total gain with the inspection cost. It is assumed that the detection probability decreases as the number of repeat inspections increases, and that the lot to be inspected contains an unknown but Poisson distributed number of nonconforming items.

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Optimal Inspection Policy By Fuzzy Goal Programming (Fuzzy Goal Programming을 이용한 최적 검사 정책)

  • 유정상
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.34
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    • pp.185-191
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    • 1995
  • In this research, a mathematical programming model is developed for the economic modeling of sampling plans based on two evaluation criteria : the outgoing quality and the average total inspection cost A fuzzy goal programming model and its solution procedure are proposed for the managers whose management objectives on the two evaluation criteria are not rigorous. To study the sensitivity of quality characteristic dependence on the resulting inspection plans, a numerical example is solved several times for a dependent model.

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Determination of the Economical Target Value Through Sampling Inspectioni (샘플링 검사를 통한 경제적 공정 목표 값 결정에 관한 연구)

  • 이동철;윤덕균
    • Journal of the Korean Operations Research and Management Science Society
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    • v.25 no.2
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    • pp.67-76
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    • 2000
  • We consider the determinant of the most economical target value through the sampling inspection by two consecutive machines. The machine sequence is fixed as products have to be processed by machine 1 first and then by machine 2 next, In this paper we assume that if quality of a unit is lower than inspection lower specification limited then the goods is not accepted, otherwise it is accepted. And we assume that the quality characteristics is larger-the-better characteristics and its distribution is the normal distribution whose standard deviation is known. This paper ends up with an numerical example by using the total expected profit function model that consider the scales profits inspection costs and material costs. And we analyze the variation of the total expected profit by changing coefficients of the functions.

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Quality Inspection of Dented Capsule using Curve Fitting-based Image Segmentation

  • Kwon, Ki-Hyeon;Lee, Hyung-Bong
    • Journal of the Korea Society of Computer and Information
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    • v.21 no.12
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    • pp.125-130
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    • 2016
  • Automatic quality inspection by computer vision can be applied and give a solution to the pharmaceutical industry field. Pharmaceutical capsule can be easily affected by flaws like dents, cracks, holes, etc. In order to solve the quality inspection problem, it is required computationally efficient image processing technique like thresholding, boundary edge detection and segmentation and some automated systems are available but they are very expensive to use. In this paper, we have developed a dented capsule image processing technique using edge-based image segmentation, TLS(Total Least Squares) curve fitting technique and adopted low cost camera module for capsule image capturing. We have tested and evaluated the accuracy, training and testing time of the classification recognition algorithms like PCA(Principal Component Analysis), ICA(Independent Component Analysis) and SVM(Support Vector Machine) to show the performance. With the result, PCA, ICA has low accuracy, but SVM has good accuracy to use for classifying the dented capsule.

Analysis of Defect Repair Cost by Work Type based on Defect Inspection of Apartments (공동주택의 하자진단에 기초한 공종별 하자보수비용의 분석)

  • Lee, Jin-Eung;Kim, Byung-Yun;Jeong, Byung-Joo
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.5
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    • pp.491-500
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    • 2015
  • This study investigated defect status by work type, based on the report data of defect inspection results, acquired by consumers' request to safety inspection agencies, before the expiration of legal defect repair warranty period. In fact, the data was not acquired by centering on suppliers, namely, construction companies in relation with the defects becoming causes to increase construction cost of apartments. This study aims to provide objective and basic data for quality improvement at construction stage and for solution to defect disputes. The study results are presented below: (1) The number of defect cases occurring from architectural work among total work types were 1,986, defect occurrence rate was 62.5%, and defect repair cost was KRW $25,851/m^2$, which stood at 78.2% of the total work types. This means the defect occurrence rate and defect repair cost in architectural work are bigger than those of other work types. (2) Major defects in architectural work were revealed in the following order: cracks from frame work, inferior interior finishing work, inferior finishing work of plaster/masonry works, water leak/damage from waterproof work and withering/omission from landscape work. The total repair cost of the major selected defects was KRW $12,220/m^2$, and was analyzed to take up 37% of the total defect repair cost.

Analysis of Likelihood of Failure for the Thinning of High Temperature Sulfide and Naphthenic Acid Corrosion through Risk Based Inspection using API-581 (API-581에 의한 위험기반검사에서 고온 황화물 및 나프텐산 부식의 두께감소에 의한 사고발생 가능성 해석)

  • Lee Hern-Chang;Lee Joong-Hee;Kim Tae-Ok
    • Journal of the Korea Safety Management & Science
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    • v.7 no.4
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    • pp.101-110
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    • 2005
  • The likelihood of failure for the thinning of high temperature sulfide and naphthenic acid corrosion, which affect to a risk of facilities, was analyzed through the risk based inspection using API-581 BRD. We found that the corrosion rate was increased with increasing temperature and total acid number(TAN). And maximum value of the technical module subfactor(TMSF) was not varied with operating condition, but the TMSF was sensitively changed at the range of low temperature, low flow rate, and high TAN. Also, the TMSF was increased as an used year and inspection effectiveness increased, but it was increased as thickness, inspection number, and over design decreased.

Car Engine Sealing Inspection System Based on Analysis of Difference Image (차영상 분석 기반의 자동차 엔진 실링상태 검사 시스템)

  • Choi, Sang-Bok;Ban, Sang-Woo;Kim, Ki-Taeg
    • Journal of Korea Multimedia Society
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    • v.14 no.3
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    • pp.356-367
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    • 2011
  • In this paper, we proposed a new car engine sealing inspection system based on image processing and understanding. The car engine sealing inspection plays very important role for protecting leakage caused by inappropriate sealing, which is a crucial point for productivity of car engines. The proposed inspection system has been aimed to enhance the previously proposed sealing inspection systems based on image processing, which have high computation complexity and low performance for correctly inspecting some contamination by oil with similar color with that of sealing. Moreover, the previously proposed system has a difficulty in installing the camera system on the sealing machine. The proposed system considers a difference of images before and after sealing obtained from one static camera. By utilizing a difference of images, the proposed system shows very robust performance using a proposed simple depth checking algorithm for some contamination cases by oil with similar color with that of sealing and the total inspection system is simple and cheap to implement. According to the experiments conducted in a real car product line, the proposed inspection system shows better inspection performance and needs smaller implementation cost than three other previously proposed system working in current car sealing inspection systems.

A Study on the Typology of Agricultural Reservoir for Effective Safety Inspection Systems (효율적인 안전진단 체계 수립을 위한 농업용 저수지 유형화 연구)

  • Lee, Chang Beom;Jung, Nam Su;Park, Seong Ki;Jeon, Sang Ok
    • Journal of The Korean Society of Agricultural Engineers
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    • v.57 no.5
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    • pp.89-99
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    • 2015
  • In this research, 1,032 data of precise safety inspection from 2004 to 2013 are gathered and constructed for finding effective safety inspection systems. Items are extracted from constructed data and factors for typology are decided with statistical method such as principle component analysis and cluster analysis. For factor decision, we extruded independent characteristics such as morphological and geographical characteristic, and deleted items which can be expressed by combination of independent characteristics. Four factors such as total storage, watershed ratio, levee length ratio, and spillway length ratio are extracted in this process. In cluster analysis, levee length ratio is excluded because it is not separated as cluster. Finally nine types of agricultural reservoir are extruded by total storage, watershed ratio, and spillway length ratio with frequency analysis.