• Title/Summary/Keyword: Torque transfer capacity

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Centrifugal Clutch Design for an Unmanned Helicopter - Theoretical Analysis of Power Transfer - (농용 무인헬리콥터의 원심클러치 설계 - 동력 전달의 이론분석 -)

  • Lee, J.H.;Koo, Y.M.;Shin, S.K.
    • Journal of Biosystems Engineering
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    • v.33 no.1
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    • pp.14-20
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    • 2008
  • An agricultural unmanned helicopter was suggested for an alternative to current pesticide application methods to solve such problems as high cost, low efficiency, shirking task and unsafe work. To pursuit this trend, researches on the development of unmanned helicopters have been accelerated in Korea as well. In this research, a guide type centrifugal clutch that plays an important role in the unmanned helicopter was studied. Theoretical analyses and experimental tests were conducted for designing an optimal clutches. Main design factors of the guide type centrifugal clutch were found to be spring constant, free length of spring, mass of friction sector, contact area, allowable pressure, number of friction sector, friction coefficient, radius of drum, and clutch arrangement. And these design factors could be the functions of engaging engine speed and desired power transfer capacity. The result of the single clutch test showed the power transfer capacity of 14.1 PS at 5,800 rpm and the result of the dual clutch test showed that the capacity of 17.7 PS at 5,600 rpm. These experimental results agreed well the theoretical simulations.

A Study on the Development of High Torque Composite Propeller Shaft (고토크 복합재 프로펠러 샤프트 개발에 관한 연구)

  • 박지상;황경정;김태욱;윤형석
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.22-26
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    • 2002
  • The goal of this study is to replace the current forward 2-piece propeller shaft of 8 ton large truck made of steel with 1-piece composite propeller shaft. A low cost Glass/Epoxy composite propeller shafts were successfully developed, which satisfy requirements such as the capacity of static torque transfer, fatigue strength and bending natural frequency. Devising secure joining method of a composite tube and metal yoke was the most critical issue in successful development of a high torque composite propeller shaft. In this study, joining method using thermal interference fit was adopted for composite to metal joint. Optimum conditions of heating temperature and interference level of thermal interference fit were determined from thermal stress analysis using 3D finite element method. Static torsion test, fatigue test, RPM and balance test were performed to verify the design.

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Idle Quality Optimization Study (공회전시 차량의 소음진동현상의 질적개선에 대한 고찰)

  • ;Norbert Wiehagen
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.342-352
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    • 2003
  • Idle NVH characteristics are one of the most important aspects among the vehicle performances. Vehicle developers are devoted to improve vehicle interior noise and steering wheel and seat vibrations. In order to improve the idle quality, noise and vibration transfer path should be carefully evaluated. Also, effects of various components related to the idle performance should be confirmed. A general procedure for improving the idle qualify is described in detail. The relationship among cylinder pressure characteristics, crankshaft rotational speed variation, and vehicle vibrations is also investigated. Influences of drive shaft, torque converter, air conditioning system, vehicle structure including engine mount system, and idle control parameters on the vehicle idle quality are studied. Weak points of typical vehicles on the idle qualify are identified. Some of improvement measures are proposed and verified.

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Design of a Gyro Actuator for the Attitude Control of an Unstructured Object (공중 물체의 자세 제어를 위한 자이로 엑츄에이터 설계)

  • Chung, Young-Gu;Yi, Keon-Young
    • Proceedings of the KIEE Conference
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    • 1998.07b
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    • pp.490-492
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    • 1998
  • An intention of this paper is design of a gyro actuator for the attitude control of an unstructured object. It is well known that the attitude control of an object hanging with wire is not easy using usual actuators. Even though an actuator such as a pan can be used for control of the object, it is difficult to meet a desired control objectives. We, for this reason, propose a gyro actuator for the attitude control of an unstructured object. The proposed gyro actuator consists of two motors. The first motor is responsible to spin the wheel and the second motor is used to turn the outer gimbal. Appling the torque to the second motor, which results in the turn of the outer gimbal, torque about the vertical axis will be obtained while a wheel of the gyro is spinning constantly. This torque is used to control the attitude of the object attached. The aim of this paper is of deriving the transfer function of the actuator and presenting the guideline of the design parameters such as the weight and the dimension of the wheel, motors, and the load capacity. Simulations to the mathematical model which has a state feedback control are conducted to show the validity of the proposed gyro actuator.

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Optimal Design and Analysis of Ducted Fan Clutch With or Without Mechanical Lock-up (기계적 잠금장치의 적용여부에 따른 덕티드팬 클러치의 최적설계 및 분석)

  • Su-chul Kim;Jae-seung Kim;Sang-gon Moon;Geun-ho Lee
    • Journal of Aerospace System Engineering
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    • v.17 no.1
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    • pp.10-15
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    • 2023
  • Wet multi-disk clutch, a power switching device of the ducted fan, was optimized and results were analyzed. The clutch was divided into two types depending on whether a mechanical lock-up was applied or not. It was optimized under each design condition. Transfer torque capacity, friction material surface pressure, friction surface temperature, and drag torque were calculated as factors to optimize the clutch. The volume of separator plate and drag torque were used as the objective function for optimization. In the case of Type 1, which did not include a mechanical lock-up, the clutch could be operated regardless of the pitch angle of the ducted fan. However, the outer diameter of the friction surface was doubled, the volume was increased by 5~7 times, and the drag torque was increased by 7~12 times compared to those of Type 2, which included a mechanical lock-up.

Power Density Characteristics Analysis and Design of Magnetic Gear according to Speed for Drive Train of 10MW Offshore Wind Turbine (10MW급 해상풍력발전기 드라이브 트레인을 위한 마그네틱 기어의 속도별 설계 및 출력밀도 특성분석)

  • Kim, Chan-Ho;Kim, Yong-Jae
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.12
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    • pp.1718-1723
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    • 2015
  • The diameter of the rotor of 2MW wind turbine is being developed by a number of companies with more than 80m, reliability and economic efficiency of the wind power generator has been improved. The need for large-scale wind turbine with excellent economy has been attracting attention because the new orders and the location of the wind turbine market has reached a limit. Technology development for enlargement of wind turbine is possible not only the improvement of energy efficiency but also reduce the construction costs per unit capacity. However, mechanical gearboxes used in wind generators have problems of wear, damage, need for lubrication oil and maintenance. Therefore, we want to configure the gearbox of a large-scale wind turbine using a magnetic gear in order to solve these problems of mechanical gearbox.

Load-transferring mechanism and evaluation theory of bolt with single and double nut fasteners

  • Qiyu Li;Dachang Zhang;Hao Xu;Yibi Li;Weiqun Chen;Kaixuan Zhang
    • Structural Engineering and Mechanics
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    • v.86 no.2
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    • pp.261-276
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    • 2023
  • The use of the ordinary double nut (i.e., ODN) composed of a master nut (i.e., M-nut) and a slave nut (i.e., S-nut) is a highly efficient method to prevent bolts loosening. A novel double nut (i.e., FODN) composed of a master nut (i.e., M-nut) and flat slave nut (i.e., FS-nut) is proposed to save raw materials. The bolt fastening tests with single nut, ODN and FODN are performed to investigate the preload and counterbalance forces. Corresponding finite element analysis (FEA) models are established and validated by comparing the preload with the experimental results. The load-bearing capacity, the extrusion effect, and the contact stress of each engaged thread for ODN and FODN are observed by FEA. The experimental and simulated results revealed that the bolt fastening with double-nut has different load-transferring mechanisms from single-nut. Nevertheless, for double-nut/bolt assemblies, the FS-nut can provide load transfer that is like that of the S-nut, and the FODN is a reasonable and reliable fastening method. Furthermore, based on the theory of Yamamoto, a formula considering the extrusion effect is proposed to calculate the preload distribution of the double-nut, which is applicable to varying thicknesses of slave-nuts in double-nut/bolt assemblies.