• Title/Summary/Keyword: Torque evaluation

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Design Modification of Marine Turning Gear Based on Spur Planetary Gear (스퍼 유성감속기 기반 선박용 터닝기어의 설계 변경)

  • Kim, Kun-Woo;Lee, Jae-Wook;Jang, Jin-Seok;Oh, Joo-Young;Hong, Jong-Hae;Lee, Kang-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.7-14
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    • 2019
  • A marine turning gear controls the position of the piston-crank mechanism by rotating the flywheel of the marine engine at a low speed, which is the main auxiliary machine that enables the disassembly and maintenance of the engine. In this study, the safety factor for surface durability and tooth bending strength was improved by the design modification of the marine turning gear based on the spur planetary gear. Angular velocity, torque, and efficiency of the turning gear were measured using a reliability evaluation tester, and a multibody dynamics model for analysis corresponding to the test results was developed. Finally, it was confirmed that the design improvements improved the tooth surface damage of the sun gear in the 3rd reduction stage.

Motor Torque Analysis for Motor-Operated Valves Performance Evaluation (모터구동밸브의 성능 진단을 위한 모터 토크 분석)

  • Kwon, Seok-Jun;Lee, Sang-Hoey;Park, Joo-Moon;Sung, Key-Yong;Lee, Heung-Ho
    • Proceedings of the KIEE Conference
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    • 2002.11c
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    • pp.337-341
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    • 2002
  • 본 논문은 원자력 발전소의 안전에 있어 매우 큰 비중을 차지하는 모터 구동밸브(Motor-operated valve : MOV)의 성능진단에 직접 센서를 장착하지 않고 전기신호만을 이용하여 성능진단의 가능성을 보이기 위한 것이다. 모터 토크를 계산하기 위한 두 가지 방법으로서 D-Q frame 변환 방법과 Air-Gap 토크 식을 제시하였고, 계산된 두 토크 값은 정확하게 일치하였다. 부하를 변동하면서 토크미터로 측정된 토크 갑과는 1%의 오차범위 내에서 일치함을 확인했다. 따라서 두 토크 식은 모터구동 밸브의 성능진단을 위한 식으로 사용해도 좋다는 결론을 얻어낼 수 있었다. 계산된 토크를 주파수 분석함으로서 부하의 변동에 따라서 슬립 및 모터속도 주파수가 변화됨을 알 수 있었다. 즉 주파수 분석을 통해 MOV의 모터 및 구동기 부분의 성능 저하 감시에 유용한 단서를 제공해 줄 것이다. 결과적으로, MOV에서 전기신호의 분석은 시스템의 전기 및 기계적인 성능 저하 감시에 이용될 수 있을 것으로 기대된다.

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Development and Evaluation of 6-components Force/Moment Generator (6분력 힘/모멘트 발생장치 개발 및 평가)

  • Chung, Hong Sik;Joo, Jin Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.7
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    • pp.621-628
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    • 2016
  • This paper presents the development of a deadweight type 6-component force/moment generator for estimating characteristics of multi-component loadcell. Several new methods in moment generation are introduced in order to produce accurate force / moment and to minimize coupling effect between each force or moment components. In order to verify the reliability of the calibration system developed, estimation of the method for generating moment components and cross measurements between force or moment components are carried out utilizing a commercial torque cell and both-ends fixed beam designed in this paper.

An estimation method of full scale performance for pulling type podded propellers

  • Park, Hyoung-Gil;Choi, Jung-Kyu;Kim, Hyoung-Tae
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.4
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    • pp.965-980
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    • 2014
  • This paper presents a new estimation method of full scale propulsive performance for the pulling type podded propeller. In order to estimate the drag of pod housing, a drag velocity ratio, which includes the effects of podded propeller loading and Reynolds number, is presented and evaluated through the comparison of model test and numerical analysis. By separating the thrust of propeller blade and the drag of pod housing, extrapolation method of pod housing drag to full scale is deduced, and correction method of propeller blade thrust and torque to full scale is presented. This study utilized the drag coefficient ratio of the pod housing as a measure for expanding it to full scale, but in order to increase the accuracy of performance evaluation, additional study is necessary on the method for the full scale expansion via separating the drag of pod body, strut and fin which consist the pod housing.

Online Estimation of Rotational Inertia of an Excavator Based on Recursive Least Squares with Multiple Forgetting

  • Oh, Kwangseok;Yi, Kyong Su;Seo, Jaho;Kim, Yongrae;Lee, Geunho
    • Journal of Drive and Control
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    • v.14 no.3
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    • pp.40-49
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    • 2017
  • This study presents an online estimation of an excavator's rotational inertia by using recursive least square with forgetting. It is difficult to measure rotational inertia in real systems. Against this background, online estimation of rotational inertia is essential for improving safety and automation of construction equipment such as excavators because changes in inertial parameter impact dynamic characteristics. Regarding an excavator, rotational inertia for swing motion may change significantly according to working posture and digging conditions. Hence, rotational inertia estimation by predicting swing motion is critical for enhancing working safety and automation. Swing velocity and damping coefficient were used for rotational inertia estimation in this study. Updating rules are proposed for enhancing convergence performance by using the damping coefficient and forgetting factors. The proposed estimation algorithm uses three forgetting factors to estimate time-varying rotational inertia, damping coefficient, and torque with different variation rates. Rotational inertia in a typical working scenario was considered for reasonable performance evaluation. Three simulations were conducted by considering several digging conditions. Presented estimation results reveal the proposed estimation scheme is effective for estimating varying rotational inertia of the excavator.

Study on the Evaluation of Uncertainty for the Efficiency of 0.75[kW] Class Three Phase Induction Motor (0.75[kW]급 삼상유도전동기 효율의 불확도 평가에 관한 연구)

  • Jun, Hee-Deuk;Park, Han-Seok;Kim, Dea-Kyong;Woo, Kyung-Il
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.4
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    • pp.653-659
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    • 2015
  • In the last few years, the regulations for efficiency grade of the three phase induction motor are internationally being discussed and upgraded for the protection of environment and energy saving. So the efficiency improvement and the reliable test result are essential to determine the premium grade three phase induction motor. While a study on developing the efficiency motor is active, there is little research about the guarantee for efficiency. So in this paper, the dispersion characteristic of the efficiency is studied using uncertainty theory for the three phase induction motor to improve the reliability of efficiency. The values such as input voltage, current, speed, torque were obtained by loss separation method to evaluate the uncertainty. From the result, it was known that the important loss factor could affect the uncertainty is the stray loss.

Breakage Detection of Small-Diameter Tap Using Vision System in High-Speed Tapping Machine with Open Architecture Controller

  • Lee, Don-Jin;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of Mechanical Science and Technology
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    • v.18 no.7
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    • pp.1055-1061
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    • 2004
  • In this research, a vision system for detecting breakages of small-diameter taps, which are rarely detected by the indirect in-process monitoring methods such as acoustic emission, cutting torque and motor current, was developed. Two HMI (Human Machine Interface) programs to embed the developed vision system into a Siemens open architecture controller, 840D, were developed. They are placed in sub-windows of the main window of the 840D and can be activated or deactivated either by a softkey on the operating panel or the M code in the NC part program. In the event that any type of tool breakage is detected, the HMI program issues a command for an automatic tool change or sends an alarm signal to the NC kernel. An evaluation test in a high-speed tapping machine showed that the developed vision system was successful in detecting breakages of small-diameter taps up to M1.

Development of Linear Control Valve for Oxidizer Flow Rate Control (산화제 유량제어를 위한 선형제어밸브 개발)

  • Lee, Seunghwan;Kim, Heuijoo;Kim, Gyeongmin;Kim, Jiman;Kim, Dongsik;Hwang, Heeseong;Yoo, Yeongjun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.139-141
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    • 2017
  • By modulating the flow rate of $N_2O$ into a HR motor assembly, a control valve of a hybrid rocket engine plays a role to increase or decrease the thrust. In this study, the control valve has been designed to meet the requirements which are response speed(${\leq}$ about 1 second) and torque(${\geq}$ about $36N{\cdot}m$). Then, when analog signal 0~10V is applied, the situation where the valve is opened and closed has to be realized. To do this, the data values have to be entered into the actuator. Finally, the performance evaluation of the control valve has been performed to validate this product.

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Performance Evaluation of Regenerative Braking System Based on a HESS in Extended Range BEV

  • Kiddee, Kunagone;Khan-Ngern, Werachet
    • Journal of Electrical Engineering and Technology
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    • v.13 no.5
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    • pp.1965-1977
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    • 2018
  • This paper proposed a regenerative braking system (RBS) strategy for battery electric vehicles (BEVs) with a hybrid energy storage system (HESS) driven by a brushless DC (BLDC) motor. In the regenerative braking mode of BEV, the BLDC motor works as a generator. Consequently, the DC-link voltage is boosted and regenerative braking energy is transferred to a battery and/or ultracapacitor (UC) using a suitable switching pattern of the three-phase inverter. The energy stored in the HESS through reverse current flow can be exploited to improve acceleration and maintain the batteries from frequent deep discharging during high power mode. In addition, the artificial neural network (ANN)-based RBS control mechanism was utilized to optimize the switching scheme of the vehicular breaking force distribution. Furthermore, constant torque braking can be regulated using a PI controller. Different simulation and experiments were implemented and carried out to verify the performance of the proposed RBS strategy. The UC/battery RBS also contributed to improved vehicle acceleration and extended range BEVs.

A Study on the New 3-D Angular Flow Index for Evaluation of In-Cylinder Bulk Flow Characteristics of the Air Induced by Variable Induction System (가변 흡기시스템에 의해 유도되는 흡입공기의 유동특성 평가를 위한 새로운 3차원 회전유동 지수에 관한 연구)

  • Yun, Jeong-Eui;Nam, Hyeon-Sik;Kim, Myung-Hwan;Min, Sun-Ki;Sim, Dae-Gon;Park, Pyeong-Wan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.99-105
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    • 2007
  • It is very important to clarify the 3-D angular flow characteristics of in-cylinder bulk motion in the developing process of variable induction system. In-cylinder flow induced by variable induction system is very complex, so we can not describe the in-cylinder bulk flow characteristics using the conventional swirl or tumble coefficient. In this study, we introduced the new 3-D angular flow index, angular flow coefficient($N_B$), for in-cylinder bulk flow characteristics. And also, to confirm the index, we carried out the steady flow rig test for intake port of test engine varying valve lift on the test matrix.