• Title/Summary/Keyword: Torque Generator

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Reduction of Torque Ripple in an Axial Flux Generator Using Arc Shaped Trapezoidal Magnets in an Asymmetric Overhang Configuration

  • Ikram, Junaid;Khan, Nasrullah;Khaliq, Salman;Kwon, Byung-il
    • Journal of Magnetics
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    • v.21 no.4
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    • pp.577-585
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    • 2016
  • In this paper, model of the axial-flux permanent magnet synchronous generator (AFPMSG) having arc-shaped trapezoidal permanent magnets (PM) is presented. The proposed model reduces the cogging torque and torque ripple, at the expense of lowering the average output torque. Optimization of the proposed model is performed by considering the asymmetric overhang configuration of the PMs, as to make the output torque of the proposed model competitive with the conventional model. The time stepped 3D finite element analysis (FEA) is performed for the comparative analysis. It is demonstrated that the torque ripple of the optimized model is highly reduced as well as average output torque is increased.

Cogging Torque Reduction in AFPM Generator Design for Small Wind Turbines (소형 풍력발전기용 AFPM 발전기 코깅토크 저감 설계)

  • Chung, Dae-Won
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.12
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    • pp.1820-1827
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    • 2012
  • This paper is to present a new method of cogging torque reduction for axial flux PM machines of multiple rotor surface mounted magnets. In order to start softly and to run a power generator even the case of weak wind power, reduction of cogging torque is one of the most important issues for a small wind turbine, Cogging torque is an inherent characteristic of PM machines and is caused by the geometry shape of the machine. Several methods have been already applied for reducing the cogging torque of conventional radial flux PM machines. Even though some of these techniques can be also applied to axial flux machines, manufacturing cost is especially higher due to the unique construction of the axial flux machine stator. Consequently, a simpler and low cost method is proposed to apply on axial flux PM machines. This new method is actually applied to a generator of 1.0kW, 16-poles axial flux surface magnet disc type machine with double-rotor-single-stator for small wind turbine. Design optimization of the adjacent magnet pole-arc which results in minimum cogging torque as well as assessment of the effect on the maximum available torque using 3D Finite Element Analysis (FEA) is investigated in this design. Although the design improvement is intended for small wind turbines, it is also applicable to larger wind turbines.

Cogging Torque Reduction in Permanent-Magnet Brushless Generators for Small Wind Turbines

  • Chung, Dae-Won;You, Yong-Min
    • Journal of Magnetics
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    • v.20 no.2
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    • pp.176-185
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    • 2015
  • We present the design optimization of the magnetic pole and slot design options that minimize the cogging torque of permanent-magnet (PM) brushless generators for small wind turbine generators. Most small wind-turbines use direct-driven PM generators which have the characteristics of low speed and high efficiency. Small wind-turbines are usually self-starting and require very simple controls. The cogging torque is an inherent characteristic of PM generators, and is mainly caused by the generator's geometry. The inherent the cogging torque can cause problems during turbine start-up and cut-in in order to start softly and to run a power generator even when there is little wind power during turbine start-up. Thus, to improve the operation of small turbines, it is important to minimize the cogging torque. To determine the effects of the cogging torque reductions, we adjust the slot opening width, slot skewing, mounting method of magnets, magnet shape, and the opening and combinations of different numbers of slots per pole. Of these different methods, we combine the methods and optimized the design variables for the most significant design options affecting the cogging torque. Finally, we apply to the target design model and compare FEA simulation and measured results to validate the design optimization.

Design of Magnetic Slot Wedge Shape for Reducing Cogging Torque in Permanent Magnet Synchronous Generator of Direct Drive Type (직구동 방식 영구자석 동기 발전기의 코깅 토크 저감을 위한 자성체 슬롯 ��지 형상 설계)

  • Moon, Jae-Won;Kim, Seung-Joo;Choi, Han-Suk;Park, Su-Kang;Kim, Bong-Ju;Kwon, Byung-Il
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.3
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    • pp.80-87
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    • 2012
  • This paper suggests the slot wedge shape for reducing the cogging torque of a direct-drive permanent magnet synchronous generator for a bike. To consider easy coil winding, we applied a structure of open slot for the permanent magnet synchronous generator (PMSG). Because the cogging torque of PWSG with the open slot is very large, we are designed the appropriate specifications of the PMSG by selected the appropriate material of slot wedge and various slot wedge shapes. The prototype model is selected by design theory for reducing cogging torque and maximizing efficiency of PMSG. And the detailed structure design of the model was designed by the loading distribution method. The PMSG models were analyzed by finite element method. Finally, we have suggested appropriate material of slot wedges and its shape which has benefit to further reducing cogging torque and preventing decreasing of the generating power.

A Control Algorithm for Highly Efficient Operation of Auxiliary Power Unit in a Series Hybrid Electric Bus (직렬형 하이브리드 버스에서 보조동력장치의 고효율 작동을 위한 제어 알고리즘)

  • 함윤영;송승호;민병문;노태수;이재왕;이현동;김철수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.170-175
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    • 2003
  • A control algorithm is developed for highly efficient operation of auxiliary power unit (APU) that consists of a diesel engine and a directly coupled induction generator in series hybrid electric Bus (SHEB). In a series hybrid configuration the APU supplies the electric power needed for maintaining the state of charge (SOC) of the battery unit in various conditions of vehicle operation. As the rotational speed of generator does not depend on the vehicle speed, an optimized operation of engine-generator unit based on the efficiency map of each component can be achieved. The output torque of diesel engine can be controlled by the amount of fuel injection, and the power converted from mechanical to electrical energy can be adjusted by generate control unit (GCU) using the decoupling vector control of torque and flux. As for the given reference of the generating power, the multiply of speed and torque, many combinations of operating speed and torque are possible. The algorithm decides the new operating point based on the engine efficiency map and generator characteristic curve. During the transition of operating points, the speed controller saturation is avoided using variable limit and filtering of generator torque reference. A test rig and SHEB consist of a 1.5L diesel engine and a 30kw induction generator are constructed by Hyundai Motor Company.

Design of 3MW Class Outer Rotor Type PMSG for Wind Turbine (풍력발전용 3MW급 외부회전자형 영구자석 동기발전기 설계)

  • Kim, Tae-Hun
    • New & Renewable Energy
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    • v.6 no.4
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    • pp.41-49
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    • 2010
  • Over the last decade, wind turbine industry has rapidly increased around world. These days many parts of the wind generators are induction generator. But it has some problems such as gearbox failure, rotor excitation and maintenance. Thus many manufacturers are considered permanent magnet synchronous generator named PMSG and direct drive. PMSG uses NdFeB magnet has many the advantage compare with induction generator. In this study, 3MW class outer rotor type PMSG for wind turbine is proposed. The generator features 2.6m stator outer radius, 1200mm stator length, 81 pole pairs, 14 rated rpm, 42kN/$m^2$ shear force density and 94.2% efficiency. Design and analysis generator using FEM program. Then calculate and derivate no load voltage, losses, conductor temperature. To reduce total harmonic distortion and cogging torque, the stator is applied the stator skewing. And to evaluate the designed generator, compare with other generators by active mass per rating torque and torque density.

A Study of the 10 kW-Level Wind Turbine System by Controlled Hydraulic Torque Converter (10 kW급 유체 토크 컨버터를 이용한 풍력발전시스템에 관한 연구)

  • Jang, Mi-Hye;Kim, Dong-Yong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.1
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    • pp.14-17
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    • 2009
  • In this paper, A generator of existing vertical type wind turbine system is connected to bevel gear. But, the generator of proposed wind turbine system is connected to Hydraulic torque converter. In case of the proposed wind turbine system, is possible to make torque transmission long distance, set up generator somewhere in between the tower or the ground as well as, nacelle weight can be greatly down. Lightweight of nacelle exactly wind direction tracking can be easily also, cost down of established frame structure and generator setting, maintenance, easy and improvement of system stability.

Proposal of A Novel Generator Efficiency Test Using The Shaft-Torque Method (축-토크법을 이용한 새로운 발전기 효율시험 방법의 제안)

  • Kim, Hyun-Han;Ok, Yeon-Ho;Kim, Kwang-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.4
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    • pp.461-468
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    • 2014
  • An efficiency test for generators is generally required in case of construction of a new power plant or replacement of an existing generator. Generally, the efficiency of generator is measured by the input-output ratio under any given condition. Therefore, the best way is to directly measure the value of input and output power of a generator and calculate the efficiency values. However, it is difficult to measure a generator's input values accurately, especially for large systems. So, we are usually measuring the losses of the generator. But for measuring these values, there are several constraints for test such as preparing additional power generator and releasing the protection relay for manual operation of auxiliary equipments. Therefore, this study suggests that a novel generator efficient test method using the shaft-torque method which can be carried out while the generator is normally operating. The reliability of the result value was verified by comparing with the efficiency test results of the conventional retardation method on IEEE Std 115-1995.

Neural network based direct torque control for doubly fed induction generator fed wind energy systems

  • Aftab Ahmed Ansari;Giribabu Dyanamina
    • Advances in Computational Design
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    • v.8 no.3
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    • pp.237-253
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    • 2023
  • Torque ripple content and variable switching frequency operation of conventional direct torque control (DTC) are reduced by the integration of space vector modulation (SVM) into DTC. Integration of space vector modulation to conventional direct torque control known as SVM-DTC. It had been more frequently used method in renewable energy and machine drive systems. In this paper, SVM-DTC is used to control the rotor side converter (RSC) of a wind driven doubly-fed induction generator (DFIG) because of its advantages such as reduction of torque ripples and constant switching frequency operation. However, flux and torque ripples are still dominant due to distorted current waveforms at different operations of the wind turbine. Therefore, to smoothen the torque profile a Neural Network Controller (NNC) based SVM-DTC has been proposed by replacing the PI controller in the speed control loop of the wind turbine controller. Also, stability analysis and simulation study of DFIG using process reaction curve method (RRCM) are presented. Validation of simulation study in MATLAB/SIMULINK environment of proposed wind driven DFIG system has been performed by laboratory developed prototype model. The proposed NNC based SVM-DTC yields superior torque response and ripple reduction compared to other methods.

3D Design and Analysis of Cogging Torque in 900kW Permanent Magnet Synchronous Generator (900kW급 영구자석형 동기발전기 3차원 설계 및 코깅 토크 분석)

  • Lee, Sang-Woo;Kim, Tae-Hoon;Kim, Dong-Eon;Chung, Chin-Wha;Park, H.C.
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.443-443
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    • 2009
  • Cogging Torque is induced by the magnetic attraction between the rotor mounted permanent magnet(PM) and the stator teeth. This torque is an unwanted effect causing shaft vibration, noises, metal fatigues and increased stator length. A variety of techniques exist to reduce the cogging torque of PM generator. Even though the cogging torque can be vanished by skewing the stator slots by one slot pitch or rotor magnets, manufacturing cost becomes high due to the complicated structure and increased material costs. This paper introduces a new cogging torque reduction technique for PM generators that adjusts the azimuthal positions of the magnets along the circumference. A 900 kW class PMSG model is simulated using a three dimensional finite element method and the resulting cogging torques is analyzed using the Maxwell tensor stress tensor. Using the 3D simulation, the end contribution of the cogging torque is accurately calculated.

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