• Title/Summary/Keyword: Tooth modification

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Development of an Expert System for Precision Reducer Design of Robot (로봇용 정밀 감속기 설계 전문가 시스템 개발)

  • Park, Dae-Hyun;Nam, Won-Ki;Jang, In-Hun;Oh, Se-Hoon;Sim, Kwee-Bo
    • Journal of the Korean Institute of Intelligent Systems
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    • v.17 no.1
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    • pp.19-25
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    • 2007
  • Among the precision reduction gent drivers lot robot system, the cycloid reducer is well known for it's high performances. Designing this reducer, there are many factors which must be considered. First, a geometrical analysis of tooth shape must be drawn from the basic concept. Second, loads, stresses and modification factors on tooth should be calculated exactly. Finally, a computer software to optimize the design of cycloid tooth needs developing on the basis of the geometric and force equations. In this research, the expert system to design the cycloid reducer was developed using Visual C++ so, the most important factors can be obtained automatically as the user put the simple input data.

Reduction of Leakage through Labyrinth Seal in a Steam Turbine by Modification of the Teeth Shape (증기터빈 래비린스 실의 형상 개선을 통한누설량 저감에 관한 연구)

  • Ahn, Jung-Hyeon;Moon, Sun-Ae;Moon, Seung-Jae;Lee, Jae-Heon;Yoo, Hoseon
    • Plant Journal
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    • v.5 no.2
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    • pp.56-61
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    • 2009
  • In this study, the numerical study has been carried out to analyze the leakage in a steam turbine labyrinth seal. We modified tooth shape of the labyrinth seal and find out the difference of leakage in this study. Original model is straight labyrinth seal and its modified model is slanted labyrinth seal. The numerical analyses are implemented on two models. The numerical results show that each leakage of tooth shape are found to be 0.4781 kg/s and 0.4485 kg/s, respectively. The slanted labyrinth seal confines in a steam better than straight labyrinth seal. Since actual clearance of the stream function in the slant model is smaller than that of the straight model.

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A Study on the Improvement of Transmission Error and Tooth Load Distribution using Micro-geometry of Compound Planetary Gear Reducer for Tractor Final Driving Shaft (트랙터 최종구동축용 복합유성기어 방식 감속기의 Micro-geometry를 이용한 전달 오차 및 치면 하중 분포 개선에 관한 연구)

  • Lee, Nam Gyu;Kim, Yong Joo;Kim, Wan Soo;Kim, Yeon Soo;Kim, Taek Jin;Baek, Seung Min;Choi, Yong;Kim, Young Keun;Choi, Il Su
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.1-12
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    • 2020
  • This study was to develop a simulation model of a compound planetary gear reducer for the final driving shaft using a gear analysis software (KISSsoft, Version 2017, KISSsoft AG, Switzerland). The aim of this study is to analyze transmission error and the tooth load distribution through micro-geometry using the simulation model. The tip and root relief were modified with Micro-geometry in the profile direction, and crowning was modified with Micro-geometry in the lead direction. The transmission error was analyzed using the PPTE (Peak to Peak Transmission Error) value, and the tooth load distribution was analyzed for the concentrated stress on the tooth surface. As a result of modifying tip and relief in the profile direction, the transmission error was reduced up to 40.7%. In the case of modifying crowning in the lead direction, the tooth load was more evenly distributed than before and decreased the stress on the tooth surface. After modifying the profile direction for the 1st and 2nd planetary gear train, the bending and contact safety factors were increased by 31.7% and 17%, and 18.3% and 12.5% respectively. Moreover, the bending and safety factors after modifying lead direction were increased by 59.5% and 32.7%, respectively for the 1st planetary gear train, and 59.6% and 43.6%, respectively for the 2nd planetary gear train. In future studies, the optimal design of a compound planetary gear reducer for the final driving shaft is needed considering both the transmission error and tooth load distribution.

Reconstructive Considerations in Webster's Modification of Bernard Operation after Wide Excision of Squamous Cell Carcinoma on Lower Lip (하구순 편평세포암의 광범위 절제 후 Bernard씨 술식의 Webster씨 변법을 이용한 재건)

  • Nam, Su Bong;Bae, Yong Chan;Choi, Chi Won
    • Archives of Plastic Surgery
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    • v.32 no.2
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    • pp.168-174
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    • 2005
  • Reconstruction of the lower lip requires consideration of several factors. There should be retained sensation, maintenance of oral sphincter function, and a large enough opening for the mouth. In addition, it is important to achieve an aesthetically acceptable appearance. Webster's modification of Bernard operation is one of good methods which satisfy above mentioned goals. The purpose of this article is to present the results and review the perioperative problems after reconstruction of the lower lip by this operation. We reviewed seven patients after surgical reconstruction by the same method between January of 1996 and December of 2003. Five patients were male and two were female. The mean follow-up period was 15 months. We obtained functionally and cosmetically acceptable appearance after reconstruction. Most of the reconstructed lower lips were large enough for full mouth opening, but one patient required additional commissuroplasty, and one other patient was treated with wound revision for dehiscence resulting from protrusion of mandibular lateral incisor tooth. All other patients accepted their facial appearance. In conclusion, careful planning and consideration for dental problems and proper closure tension may ensure satisfactory outcome & lower lip competence, when using this modified operative method for lower lip reconstruction.

A Study on the Reduction of Vibration in Gear Driving System by Tooth Modification (치형수정에 따른 기어구동계의 진동저감에 관한 연구)

  • 신용호;류성기
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.11a
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    • pp.241-246
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    • 1998
  • 기어는 동력을 전달, 전환하고 있는 기계요소로 회전비의 선택이 자유롭고 확실한 전달비를 가지고 있어 기계회전계에 많이 이용되고 있다. 최근 산업이 고도로 발전함에 따라 기계회 전계는 고속, 고부하, 정밀화, 경량화가 요구되고 있으며, 기어구동계도 신뢰도, 정숙성, 효율향상, 내구성 등이 요구되고 있다. 최근에는 진동과 소음의 발생으로 인해 기어구동계의 많은 성능을 저하시키고 있어 저진동, 저소음 기어 개발이 시급한 실정이다. (중략)

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풍력발전시스템용 증속기 설계에서 치형 전위가 동하중에 미치는 영향 연구

  • 이근호;이용범;최용혁
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.98-98
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    • 2004
  • 풍력발전시스템은 풍력을 동력원으로 하여 풍차 블레이드를 회전시킴으로 발생하는 동력이 발전기를 작동하여 전기를 발생시키는 무공해 발전시스템의 하나로서 현재 대체 에너지원으로 각광을 받고 있다. 일반적으로 저 회전 고 토크 특성의 풍력에너지를 고 회전 저 토크 특성으로 작동되는 발전기로 전달하기 위하여 증속기를 사용한다. 풍력발전시스템용 증속기는 지상에서 높고 제한된 공간 내에 위치하게 되어 보수가 용이하지 못하므로 최적화한 구조 및 높은 신뢰수명이 요구된다.(중략)

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A Study on the Comparison of Transmission Error Prediction for a Helical Gear Pair (헬리컬기어의 전달오차예측 비교에 관한 연구)

  • Kim, Lae-sung;Zhang, Qi;Choi, Chang;Liang, Longjun;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.14-18
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    • 2015
  • In recent years, world is faced with a transportation energy dilemma, and the transportation is almost dependent on a single fuel - petroleum. However, Hybrid Electric Vehicle (HEV) technology holds more advantages to reduce the demand for petroleum in the transportation by efficiency improvements of petroleum consumption. Therefore, there is a trend that lower gear noise levels are demanded in HEV for drivers to avoid annoyance and fatigue during operation. And meshing transmission error (T.E.) is the excitation that leads to the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. In this paper, the analysis of gear tooth profile and lead modification is firstly presented, and then, the different transmission error of no mesh misalignment and mesh misalignment under one loaded torque for the 1st gear pair of HEV gearbox was investigated and compared. At last, the appropriate tooth modification was used to minimize and compare the transmission error of the gear pair with mesh misalignment under the loaded torque.

Study of Dynamic Characteristics of 2.5-MW Wind Turbine Gearbox (2.5MW 풍력발전기 기어박스 동특성 연구)

  • Kimg, Jung-Su;Park, No-Gill;Han, Ki-Bong;Lee, Hyoung-Woo
    • Journal of Ocean Engineering and Technology
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    • v.28 no.4
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    • pp.314-323
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    • 2014
  • In this study, a gearbox and blade were modeled in the MASTA program, and the housing and carrier components were modeled using a finite element method. Using substructure synthesis, all the components were combined and used to establish a vibration model of a 2.5-MW wind turbine gearbox. In addition, the safety displacement factor was evaluated using an AGMA data sheet about bearing's outer race for the input shaft and output shaft. As a result, the bearing's outer race for the input shaft, and the radial and axial responses were satisfied by the $1^{st}$ and $2^{nd}$ planetary gears and the $3^{nd}$ helical gear transmission error(TE), respectively. However, the output shaft support bearing's outer race responses were not satisfied with the radial response by the $2^{nd}$ TE and axial response by the $3^{rd}$ TE. To reduce the vibration, tooth modification was needed. After profile tooth modification, at the outer race of the output shaft support bearing, the radial response was reduced by approximately $20{\mu}m$, and the axial response was reduced by approximately $6{\mu}m$.

A Study on Tooth Micro-geometry Optimization of Planetary Gear for 5MW Wind Turbine Pitch Drive (5MW 풍력용 피치드라이브의 유성기어 Micro-geometry 최적화에 관한 연구)

  • Lee, In-Bum;Kim, Dong-Young;Xu, Zhe-Zhu;Lee, Do-Young;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.85-91
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    • 2014
  • The rotation of a spindle unit must be accurate for high-quality machining and to improve the quality of the machine tools. Therefore, the proper measurement of the rotation accuracy and ensuring a proper analysis are very important. Separate processes are necessary because spindle errors and roundness errors associated with the test balls can both factor into the measured rotation error values. We used three methods to discern test ball errors and analyzed which could be deemed as the most proper technique in a test of the rotation accuracy of the main spindle of a machine tool.

Surface Modification and Bioactivity Improvement of 3Y-TZP Substrate by Spray Coating of Hydroxyapatite/Fosterite Composite Powder (하이드록시아파타이트/포스터라이트 복합분말의 분사코팅에 의한 3Y-TZP 기판의 표면개질과 생체활성 증진)

  • Yu Hyeon Yun;Jong Kook Lee
    • Korean Journal of Materials Research
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    • v.33 no.8
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    • pp.337-343
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    • 2023
  • 3Y-TZP (3 mol% yttria-stabilized tetragonal zirconia polycrystals) ceramics have excellent mechanical properties including high fracture toughness, good abrasion resistance as well as chemical and biological stability. As a result, they are widely used in mechanical and medical components such as bearings, grinding balls, and hip implants. In addition, they provide excellent light transmittance, biocompatibility, and can match tooth color when used as a dental implant. Recently, given the materials' resemblance to human teeth, these ceramics have emerged as an alternative to titanium implants. Since the introduction of CAD/CAM in the manufacture of ceramic implants, they've been increasingly used for prosthetic restoration where aesthetics and strength are required. In this study, to improve the surface roughness of zirconia implants, we modified the 3Y-TZP surface with a biocomposite of hydroxyapatite and forsterite using room temperature spray coating methods, and investigated the mixed effect of the two powders on the evolution of surface microstructure, i.e., coating thickness and roughness, and biological interaction during the in vitro test in SBF solution. We compared improvement in bioactivity by observing dissolution and re-precipitation on the specimen surface. From the results of in vitro testing in SBF solution, we confirmed improvement in the bioactivity of the 3Y-TZP substrate after surface modification with a biocomposite of hydroxyapatite and forsterite. Surface dissolution of the coating layer and the precipitation of new hydroxyapatite particles was observed on the modified surface, indicating the improvement in bioactivity of the zirconia substrate.