• Journal of KSNVE
• /
• v.5 no.1
• /
• pp.107-115
• /
• 1995

An analytical model for drillstring axial vibration is proposed. The drillstring is modelled as an equivalent stepwise uniform bar, and the bottom boundary is modelled asa spring and a damper which depend on WOB(weight on bit). The effect of tool joints and the effect of surrounding layers, such as mud and formation, are evaluated theoretically. To investigate the bottom boundary condition, a forced axial vibration testing technique was developed and the tests with a typical drillstring were performed at various WOB's. The results show good agreement with theoretical results. An important conclusion is that the flexibility of the bottom rock must be included in order to predict resonant frequencies of the drillstring axial vibration.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2002.11b
• /
• pp.86-91
• /
• 2002

The regression analysis in the six sigma process is used to reduce the vibration of an electric grinder. The vibration characteristics and the contribution of each part to overall vibration of the electric grinder is investigated through various vibration measurements and frequency analysis for the assembled and disassembled one. Then the application of the regression analysis finds out that the rotating components of the armature have more severe contributions to the overall vibration than the frequency components of the fan or the gear part, which is decided with higher value of the coefficient of determination. The unbalance and looseness of the armature and the fan are tested again by the regression analysis in order to decide how much unbalance or looseness should be reduced for the predetermined goal of vibration level of the electric grinder. These results show that the regression analysis can be a valuable tool in production line to decide where and how much faults needs to be adjusted for the reduction of vibration and noise.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2004.05a
• /
• pp.77-82
• /
• 2004

There were many researches about the chatter vibration occur in the cutting process of machine tools. But there are in sufficient research parts ; the frequency about the chatter vibration and its characteristics and its nonlinear properties. This paper measured signals of vibration that occur before and immediately after and after the chatter vibration. This signals were analyzed through autospectrum obtained by the Fast Fourier Transform(FFT). And then, the nonlinear characteristis were analyzed by cepstrum analysis through FFT of autospectrun.

• International Journal of Precision Engineering and Manufacturing-Green Technology
• /
• v.5 no.5
• /
• pp.571-581
• /
• 2018

In the present study, monitoring of elliptical vibration cutting process by utilizing internal data in the ultrasonic elliptical vibration device without external sensors such as a dynamometer and displacement sensor is investigated. The internal data utilized here is the change of excitation frequency, i.e. resonant frequency of the device, voltages applied to the piezoelectric actuators composing the device, and electric currents flowing through the actuators. These internal data change automatically in the elliptical vibration control system in order to keep a constant elliptical vibration against the change of the cutting process. Correlativity between the process and the internal data is described by using a vibration model of ultrasonic elliptical vibration cutting and verified by several experiments, i.e. planing and mirror surface finishing of hardened die steel carried out with single crystalline diamond tools. As a result, it is proved that it is possible to estimate the elements of elliptical vibration cutting process, e.g. tool wear and machining load, which are important for stable cutting in such precision machining.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.4 no.5
• /
• pp.223-230
• /
• 1996

The quality and productivity in machining automobile parts are influenced by various factors such as cutting conditions, vibration, and used tool. To improve the quality and productivity of the automobile parts(torsion beam), lots of research on the evaluation of tool life and control of surface roughness has been required. Therefore, the width of flank wear, cutting force, and surface roughness are monitored to analyse the characteristics of tool wear and surface roughness at different tools. This experimental investigation is mainly focused on the characteristics of the tool wear, tool life and surface roughness in multi-insert milling of automobile parts(torsion beam) by using uncoated tungsten carbide tool(WC), TiN coated tool, and cermet tool.

• 제어로봇시스템학회:학술대회논문집
• /
• 2004.08a
• /
• pp.1028-1032
• /
• 2004

In order to prevent machine tool feed slide system from transient vibrations during operations, machine tool designers usually adopt some typical design solutions; box-in-box typed feed slides, optimizing moving body for minimum weight and dynamic compliance, and so on. Despite all efforts for optimizing design, a feed drive system may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slides system. This paper presents a feed rate optimization of a ball screw driven machine tool feed slide system for its minimum vibration. Firstly, a ball screw feed drive system was mathematically modeled as a 6-degree-of-freedom lumped parameter system. Next, a feed rate optimization of the system was carried out for minimum vibrations. The main idea of the feed rate optimization is to find out the most appropriate smooth acceleration profile with jerk continuity. A genetic algorithm was used in this feed rate optimization

• Journal of the Korean Society for Precision Engineering
• /
• v.16 no.7
• /
• pp.151-157
• /
• 1999

Vibrations in machine tools make many problems in precision, production efficiency, and machine performance. The relative vibration between a workpiece and a tool is very complicated due to many sources. In this study, the dynamic characteristics of a newly developed CNC lathe were analyzed and its chatter characteristics were predicted by a chatter analysis method using finite element analysis and 3 dimensional cutting dynamics. The simulated results showed very complex characteristics of chatter vibration and the borderline of limiting depth of cut was used as the stability limit. To check the validity of this method, cutting tests were done in the CNC lathe using a boring bar as a tool because boring process is very weak due to long overhang . The experimental results showed that the simplified borderline was to be considered as limiting depth of cut at which the chatter vibration starts and the stability limits depended on various cutting parameters such as cutting speed, feed and nose radius of tool.

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.19 no.4
• /
• pp.347-354
• /
• 2009

Frequency analysis is one of the most useful way to analyze response signal for the purpose of grasping the dynamic characteristics of system through Fourier transformation. Although it is very effective way for frequency analysis, it is hard to analyze out a specific sound or vibration component which is correlated with others. In this thesis, source contribution analysis tool for NI-PXI equipment is developed with LabVIEW using coherences of MISO(multiple-input single-output) model. For the purpose of examining propriety of developed tool, simulation is performed with several correlated signals that have different frequency range. After checking the OCF(ordinary coherence function) and PCF(partial coherence function) of the each signal for concerned frequency domain, an experiment is conducted on an evaporator that cause the principal noise of a refrigerator. This developed tool will be expected to build up more convenient and serviceable measurement system.

• Journal of the Korean Society for Precision Engineering
• /
• v.10 no.1
• /
• pp.126-133
• /
• 1993

Conventional cutting(CC) and Ultrasonic Vibration Cutting(UVC) of 20[KHz] are practised with standard lathe for fine ceramics(A1$_{2}$O$_{3}$. UVC is suggested to good cutting method for difficult-to-machine-materials and it is known to excellent cutting method to super precision cutting and elevation of productibility for general, nonferrous matals. In this research, main results to be obtained are as follows: 1. From the CC and UVC results by general lathe with sintering diamond tool, the surface roughness and roundness are improved in UVC. Also tool life is longer in UVC than CC. From the observation of machined surface, it is found that brittle fracutural material remove occured in fine ceramics cutting. 2. It is verified that the thrust force is the biggest in fine ceramics cutting, principal force is the next, and feed rate force the third and it is appear a little, on the other hand the principal force is the biggest in metal cutting, feed rate frece is the second, and thrust force is the next.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.9 no.6
• /
• pp.66-70
• /
• 2010

Using two piezoelectric materials orthogonally arranged, 2-dimensional(2D) vibration in a excitation workpiece table was generated. In this study, micro milling using high frequency 2D vibration was proposed, whose locus of cutting tool is combined with original trochoid locus of milling tool and 2D elliptical locus of excitation table. From the cutting results of 2D vibrational micro milling of nickel alloy, it was observed that the machining quality and the roughness of machined surface were enhanced compared to conventional milling in a side cutting whose immersion ration is relatively low, whereas there was little betterment in a slot cutting.