• Title/Summary/Keyword: Tool trajectory

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Tool-trajectory Error at the Singular Area of Five-axis Machining - Part I: Trajectory Error Modeling - (5축 가공의 특이영역에서 공구궤적 오차 - Part I: 궤적오차 모델링 -)

  • So, Bum-Sik;Jung, Yoong-Ho;Yun, Jae-Deuk
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.1
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    • pp.18-24
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    • 2009
  • This paper proposes an analytical method of evaluating the maximum error by modeling the exact tool path for the tool traverse singular region in five-axis machining. It is known that the NC data from the inverse kinematics transformation of 5-axis machining can generate singular positions where incoherent movements of the rotary axes can appear. These lead to unexpected errors and abrupt operations, resulting in scoring on the machined surface. To resolve this problem, previous methods have calculated several tool positions during a singular operation, using inverse kinematics equations to predict tool trajectory and approximate the maximum error. This type of numerical approach, configuring the tool trajectory, requires much computation time to obtain a sufficient number of tool positions in a region. We have derived an analytical equation for the tool trajectory in a singular area by modeling the tool operation into a linear and a nonlinear part that is a general form of the tool trajectory in the singular area and that is suitable for all types of five-axis machine tools. In addition, we have evaluated the maximum tool-path error exactly, using our analytical model. Our algorithm can be used to modify NC data, making the operation smoother and bringing any errors to within tolerance.

A Study on the Compensation of Milling Errors by Regenerating of Tool Trajectory (공구 궤적 재구성에 의한 밀링 가공 오차의 보상에 관한 연구)

  • 쟝이브하스퀘트;필립데팡세;서태일
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.137-144
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    • 1998
  • In this paper we present our research dealing with the problem of tool deflection during the milling. We try to compensate the errors by considering a new tool trajectory. In order to determine the compensated tool trajectory, the problem is divided in three steps : cutting forces model, tool deflection model and trajectory compensation. Starting from experimental data, we determine a cutting forces model., which allows us to anticipate the tool deflection along one nominal path. In order to determine the compensated tool trajectory, we propose in this paper a method of path compensation, called “mirror method”. This method of tool path optimization allows to minimize errors due to tool deflection. Several examples are processed in simulations and validated experimentally.

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A Data Mining Tool for Massive Trajectory Data (대규모 궤적 데이타를 위한 데이타 마이닝 툴)

  • Lee, Jae-Gil
    • Journal of KIISE:Computing Practices and Letters
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    • v.15 no.3
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    • pp.145-153
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    • 2009
  • Trajectory data are ubiquitous in the real world. Recent progress on satellite, sensor, RFID, video, and wireless technologies has made it possible to systematically track object movements and collect huge amounts of trajectory data. Accordingly, there is an ever-increasing interest in performing data analysis over trajectory data. In this paper, we develop a data mining tool for massive trajectory data. This mining tool supports three operations, clustering, classification, and outlier detection, which are the most widely used ones. Trajectory clustering discovers common movement patterns, trajectory classification predicts the class labels of moving objects based on their trajectories, and trajectory outlier detection finds trajectories that are grossly different from or inconsistent with the remaining set of trajectories. The primary advantage of the mining tool is to take advantage of the information of partial trajectories in the process of data mining. The effectiveness of the mining tool is shown using various real trajectory data sets. We believe that we have provided practical software for trajectory data mining which can be used in many real applications.

A Study of Trajectory Mapping Method as a User Interface Design Tool for Mobile Devices (모바일 기기의 사용자 인터페이스 설계 도구로서 Trajectory Mapping 방법에 관한 연구)

  • Lee, Suk-Won;Myung, Ro-Hae
    • IE interfaces
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    • v.22 no.1
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    • pp.17-25
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    • 2009
  • In mobile device's user interface, menu organization is very important as well as menu structure because small display of mobile device. Menu items should be organized based on user knowledge structure to design user-centered interface. Traditionally, MDS (Multidimensional Scaling) have been most often used to expose users' perceived organization of menu items. But, information that MDS reveals is just relative spatial location of concepts and not relevant to concepts connection. Unlike MDS, Trajectory Mapping explicitly finds users' cognitive links between perceived concepts. This study proposes a Trajectory Mapping technique for eliciting knowledge structure, especially a set of cognitive pathways linking menu items, from end user. With twelve participants, MDS and Trajectory Mapping were conducted using cellular phone's menu items. And user knowledge structure was analyzed through Visual Concept Map that combination of results of MDS and Trajectory Mapping. After then, menu items were organized according to users' perceived organization. Empirical usability test was also conducted. The results of usability test showed that usability, in terms of task performance time, number of errors, and satisfaction, for newly organized interface was significantly improved compare to original interface. The methodology of this study is expected to be applicable to design a user-centered interface. In other words, Trajectory Mapping technique can be used as a design tool of user interface for imposing user knowledge structure on the interface.

Improvement of Computer-Aided Manufacturing (CAM) Software for Laser Machining

  • Bayesteh, Abdoleza;Ko, Junghyuk;Ahmad, Farid;Jun, Martin B.G.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.4
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    • pp.374-385
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    • 2015
  • In this paper, effective and user friendly CAM software is presented that automatically generates any three dimensional complex toolpaths according to a CAD drawing. In advanced manufacturing, often it is essential to scan the sample following a complex trajectory which consists of short (few microns) and multidirectional moves. The reported CAM software offers constant velocity for all short trajectory elements and provides an efficient shift of tool path direction in sharp corners of a tool trajectory, which is vital for any laser, based precision machining. The software also provides fast modification of tool path, automatic and efficient sequencing of path elements in a complicated tool trajectory, location of reference point and automatic fixing of geometrical errors in imported drawing exchange files (DXF) or DWG format files.

Cross-Coupled Control for Multi-axes Servo System (다축 서보시스템의 상호결합 제어)

  • Kang, Myung-Goo;Lee, Je-Hie;Huh, Uk-Youl
    • Proceedings of the KIEE Conference
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    • 1995.11a
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    • pp.186-188
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    • 1995
  • In this paper, Cross-Coupled Controller proposed for multi axes servo system. Tracking error and contouring error exist when a machine tool moves along the trajectory in multi exes system. The proposed scheme enhances the contouring performance by reducing contour error. Feedforward compensator reduces the effects of a nonlinear disturbance such as friction or dead zone. The proposed control scheme reduces the contour error which occured when the tool tracks the reference trajectory. Simulation results show that this scheme improves the contouring performance along the reference trajectory in XY-table.

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Tool Trajectory of Ball-End Mill in Consideration of Deflection when Pencil Cutting (펜슬가공시 공구변형을 고려한 볼엔드밀이 가공 궤적)

  • 윤경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.88-93
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    • 1997
  • Ball-end milling process is widely used in the die and mold manufacturing because of suitable for the machining of free-form surface. Pencil cutting can eliminate overload in uncut area caused by large diameter of ball-end mill before finish cutting. As the ball-end mill for pencil cutting is long and thin, it is easily deflected by cutting force. The tool deflection when pencil cutting is one of the main reason of the machining errors on a free-from surface. The purpose of the research is to find out the characteristics of deflected cutter trajectory by eddy-current sensor.

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A Study on the Driving Trajectory of AGV for Container Transport (컨테이너 운송용 AGV의 운동궤적에 관한 연구)

  • Park Jeong-Bo;Kim Min-Ju;Lee Seung-Soo;Kim Joong-Wan;Jeon Eon-Chan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.96-102
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    • 2004
  • In this study, we have developed the simulation tool in order to investigate driving trajectory of AGV for container transport. AGV for container transport is different from the indoor AGV in that it is a large size structure at being loaded the weight of 40 ton. and AGV for container transport is applied to front wheel steering, rear wheel steering, all wheel steering, and crap steering. Therefore, we have developed the simulation tool considering dynamic problems and a center of turning in accordance with fourth ways of steering mode. As the result of this study, we have confirmed that this tool is useful and cost-effective in the dynamic analysis or large size vehicles. Also, it is useful to calculate the minimum radius of turning for large size vehicles.

A Robot Trajectory Planning based on the Dual Curvature Theory of a Ruled Surface (룰드서피스 듀얼곡률이론을 이용한 로봇경로계획)

  • 박상민;송문상;김재희;유범상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.482-487
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    • 2002
  • This paper presents a robot trajectory generation method based on the dual curvature theory of ruled surfaces. Robot trajectory can be represented as a ruled surface generated by the TCP(Tool Center Point) and my unit vector among the tool frame. Dual curvature theory of ruled surfaces provides the robot control algorithm with the motion property parameters. With the differential properties of the ruled surface, the linear and angular motion properties of the robot end effector can be utilized in the robot trajectory planning.

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Optimal Design of a Four-bar Linkage Manipulator for Starfish-Capture Robot Platform (불가사리 채집용 4절 링크 매니퓰레이터의 최적 설계)

  • Kim, Jihoon;Jin, Sangrok;Kim, Jong-Won;Seo, TaeWon;Kim, Jongwon
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.9
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    • pp.961-968
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    • 2013
  • In this paper, we propose an optimal design for starfish capturing manipulator module with four-bar linkage mechanism. A tool link with compliance is attached on the four-bar linkage, and the tool repeats detaching starfish from the ground and putting it into the storage box. Since the tool is not rigid and the manipulator is operating underwater, the trajectory of the tool tip is determined by its dynamics as well as kinematics. We analyzed the trajectory of the manipulator tool tip by quasi-static analysis considering both kinematics and dynamics. In optimization, the lengths of each link and the tool stiffness are considered as control variables. To maximize the capturing ability, capturing stroke of the four-bar manipulator trajectory is maximized. Reaction force and reaction moment, and other kinematic constraints were considered as inequality constraints.