• Title/Summary/Keyword: Tool rotation

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The Joints Characteristics of Al 5052 Aluminium Alloy in Friction Stir Welds (마찰교반 용접조건에 따른 Al 5052 알루미늄 합금의 접합특성)

  • Kang, Dae-Min;Jang, Jin-Suk;Park, Kyong-Do;Lee, Dai-Yeal
    • Journal of Power System Engineering
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    • v.20 no.3
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    • pp.51-56
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    • 2016
  • In this study, the tensile tests and hardness tests were carried out for the joints characteristics in friction stir welds of Al 5052 alloy. Three way factorial design was applied to optimal welding conditions, whose control factors were shoulder diameter, rotation speed and welding speed of tool. From the results of this study, the optimum condition for maximum yield strength was predicted as the shoulder diameter of 15 mm, welding speed of 500mm/min and rotating speed of 1000 rpm. And the presumed optimal yield strength was estimated to be $167.36{\pm}7.82MPa$ with 99% reliability. In addition the increaser rotation speed of tool and the decreaser welding speed, the decreaser the hardness at welding part.

Application of Friction Stir Welding Process to Grain Refinement of Aluminum Alloys (마찰교반접합프로세스를 응용한 알루미늄합금의 결정립미세화)

  • ;Naobumi Saito
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.253-255
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    • 2003
  • Commercially pure 1050 aluminum alloy with ultra-fine grain sizes was produced by a friction stir process. The maximum temperature in the friction stir processed zone decreased almost linearly with the tool rotation speed. In the friction stir processed zone, dislocation density was very low and fine equiaxed grains were observed. The grain size decreased with tool rotation speed. It is noteworthy that, for 560 rpm, a grain size decreased to even the submicron level with only the single pass of friction stir process. These fine grains resulted in improvement in hardness of the friction stir processed zone.

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Shell Finite Element Based on B-Spline Representation for Finite Rotations (B-Spline 곡면 모델링을 이용한 기하비선형 쉘 유한요소)

  • 노희열;조맹효
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2003.10a
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    • pp.429-436
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    • 2003
  • A new linkage framework between elastic shell element with finite rotation and computar-aided geometric design (CAGD) (or surface is developed in the present study. The framework of shell finite element is based on the generalized curved two-parametric coordinate system. To represent free-form surface, cubic B-spline tensor-product functions are used. Thus the present finite element can be directly linked into the geometric modeling produced by surface generation tool in CAD software. The efficiency and accuracy of the Previously developed linear elements hold for the nonlinear element with finite rotations. To handle the finite rotation behavior of shells, exponential mapping in the SO(3) group is employed to allow the large incremental step size. The integrated frameworks of shell geometric design and nonlinear computational analysis can serve as an efficient tool in shape and topological design of surfaces with large deformations.

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Walking Measures with a Tri-axial Accelerometer in Stroke Patients (가속도계를 이용한 뇌졸중 환자의 보행 측정)

  • Oh, Yong-Seop;Woo, Young-Keun
    • PNF and Movement
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    • v.11 no.2
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    • pp.31-40
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    • 2013
  • Purpose : The purpose of this study was to measure the center of mass in body with stroke patients using a tri-axial accelerometer during walking. Methods : Twenty-eight patients were recruited and divided into two groups for this study. To measure their walking ability, Timed Up & Go (TUG) test and Fucntioanl Gait Assessment (FGA) were conducted and acceleration at rotation of center of mass (COM) in body were measure for each group. Results : In the comparisons between the two groups, the TUG and FGA were not significant differences and acceleration at rotation of COM was not significant differences also. Conclusion : Our research results suggesting that the accelerometer may be used as a testing tool and ongoing assessment tool for stroke patients during effects of intervention in walking.

Scaling MDS for Preference Data Using Target Configuration

  • Hwang, S.Y.;Park, S.K.
    • Journal of the Korean Data and Information Science Society
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    • v.14 no.2
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    • pp.237-245
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    • 2003
  • MDS(multi-dimensional scaling) for preference data is a graphical tool which usually figures out how consumers recognize, evaluate certain products. This article is mainly concerned with an optimal scaling for MDS when target configuration is available. Rotation of axis and SUR(seemingly unrelated regression) methods are employed to get a new configuration which is obtained as close to the target as we can. Methodologies developed here are also illustrated via a real data set.

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Fabrication of Micro Tool Electrode for Machining Micro Structures using Wire Electrical Discharge Grinding(WEDG) (WEDG 방법을 이용한 마이크로 구조물 가공용 미세공구 제작)

  • Park Sung-Jun;Ahn Hyun-Min;Lee Kyo-Seung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.13-20
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    • 2005
  • Micro EDM process is generally used for machining microholes, cavities, and three dimensional shapes. For machining micro structures, first of all, micro tool electrode is indispensable and WEDG system is proposed for tool fabrication method. When using WEDG, its machining characteristics are highly affected by many EDM parameters such as applied voltage, current, rotation speed, capacitance, and pulse duration. Therefore, the design of experiment is introduced to fully understand the effect of the EDM parameters on machining tool electrode. And an attempt has been made to develop the mathematical model for predicting the size of the tool electrode by calculating spark distance. The suggested model was verified with experiment and predicted working gap distance is in good accord with the measured value.

The Reliability and Relationships Between Thoracic Kyphosis, Postural Stiffness and Thoracic Rotation in Young Subjects (젊은 성인의 흉추후만지수 및 자세 경직도와 흉추회전각 간의 상관성과 신뢰도)

  • Jang, Hyun-Jeong;Kim, Suhn-Yeop;Kim, Myung-Jun
    • The Journal of Korean Academy of Orthopedic Manual Physical Therapy
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    • v.18 no.2
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    • pp.49-55
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    • 2012
  • Background: The purposes of this study were to: 1) investigate the relation between thoracic kyphosis, postural stiffness and thoracic rotation and 2) the intra-rater reliability of the measurement methods for thoracic kyphosis and rotation angle. Methods: Thirty-nine young adults (13 males, 26 females) participated in the study. Thoracic kyphosis was measured using a Flexicurve while standing in their usual relaxed posture and then in their maximally erector posture. Index of kyphosis (IK) measures taken in the relaxed and maximally erect positions were used to estimate postural stiffness. Thoracic rotation range of motion (ROM) was measured using universal goniometer and inclinometer in two positions. The association between the magnitude of the IK and thoracic stiffness and thoracic rotation ROM was also examined. Reliability was determined using intra-class correlation coefficients (ICC). Results: When measured from the mean relaxed IK (${\pm}SD$) was 7.42 (${\pm}1.47$) and mean erect IK was 4.92 (${\pm}1.63$) and mean IK ratio was 1.66 (${\pm}.65$). The relaxed IK was significantly correlated with the range of motion thoracic rotation in two positions (r=.503~580, p<.01). Conclusion: Thoracic kyphosis in relaxed position was associated with the range of motion thoracic rotation. Thoracic kyphosis measurement with the Flexicurve and range of motion 2 techniques of thoracic rotation showed good reliablity and may be a useful measurement tool in clinical practice.

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Effect of Circumferential Tool Path Control on Friction Stir Spot Welding of Al/Fe Dissimilar Metal Joint (툴 경로제어를 이용한 Al/Fe 이종금속 마찰교반점용접 공정특성 평가)

  • Yoon, Jin Young;Kim, Cheolhee;Rhee, Sehun
    • Journal of Welding and Joining
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    • v.34 no.3
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    • pp.6-11
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    • 2016
  • Joining Al/Fe dissimilar metals is becoming a subject of special interest in the assembly of automotive parts as a trade-off between the weight lightening and the cost reduction. Although various studies have been introduced to join Al alloy with the steel sheet by fusion welding, weak joint strength and galvanic corrosion still remained as problems to be solved. As a solid state welding, friction stir welding has been preferred to fusion welding processes in the dissimilar metal joints. This study investigated friction stir spot welding (FSSW) of Al alloy to the thin steel sheet with a thickness of 0.65 mm. The conventional FSSW is a stationary spot welding process but new approach adopted an additional circumferential movement in company with high speed tool rotation. A full factorial experimental design was implemented, and the main and interaction effects of parameters were analysed on the failure load in the tensile shear test. The direction and radius of rotation were statistically significant parameters and these two parameters affected the joint width and the shape of the hook.

ANGLE CORRECTION FOR FIVE-AXIS MILLING NEAR SINGULARITIES

  • Munlin, M.;Makhanov, S.S.
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.869-874
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    • 2004
  • The inverse kinematics of five-axis milling machines produce large errors near stationary points of the required surface. When the tool travels cross or around the point the rotation angles may jump considerably leading to unexpected deviations from the prescribed trajectories. We propose three new algorithms to repair the trajectories by adjusting the rotation angles in such a way that the kinematics error is minimized. Given the tool orientations and the inverse kinematics of the machine, we first eliminate the jumping angles exceeding ${\pi}$ by using the angle adjustment algorithm, leaving the jumps less than ${\pi}$ to be further optimized. Next, we propose to apply an angle switching algorithm to compute the rotations and identify an optimized sequence of rotations by the shortest path scheme. Further error reduction is accomplished by the angle insertion algorithm based an o special interpolation to obtain the required rotations near the singularity. We have verified the algorithms by five-axis milling machines, namely, MAHO600E at the CIM Lab of Asian Institute of Technology and HERMLE UWF902H at the CIM Lab of Kasetsart University.

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The Improvement of Surface Roughness of Marine Propeller by Continuous Control of Cutter Posture in 5-Axis Machining (공구자세의 연속제어를 통한 선박용 프로펠러의 5축 가공 표면조도의 개선)

  • Son, Hwang-Jin;Lim, Eun-Seong;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.27-33
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    • 2012
  • A marine propeller is designed for preventing cavitation priority. Cavitation is a phenomenon which is defined as the vibration or noise by dropping the pressure on the high-speed rotation of the propeller. There has to be a enough thrust on the low-speed rotation for preventing cavitation. Thus, it has to be considered in the increasing of the number of blade and the angle of wing to design the propeller. In addition, flow resistance will be increasing by narrowing the width between blades. So high quality surface roughness of the hub to minimize flow resistance is required. Interference problems with tool and neighboring surfaces often take place from this kind of characteristics of the propeller. During 5-Axis machining of these propellers, the excessive local interference avoidance, necessary to avoid interference, leads to inconsistency of cutter posture, low quality of machined surface. Therefore, in order to increase the surface quality, it is necessary to minimize the cutter posture changes and create a continuous tool path while avoiding interference. This study, by using a MC-space algorithm for interference avoidance and a MB-spline algorithm for continuous control, is intended to create a 5-Axis machining tool path with excellent surface quality. Also, an effectiveness is confirmed through a verification manufacturing.