• 제목/요약/키워드: Tool rotation

검색결과 361건 처리시간 0.031초

MSP시험의 미세강도에 의한 FSW 최적용접설계 (Optimal Welding Design for FSW Based on Micro Strength by MSP Test)

  • 양성모;강희용;정병호;유효선;손인덕;최승준
    • 한국자동차공학회논문집
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    • 제24권4호
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    • pp.425-431
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    • 2016
  • The usage of Friction Stir Welding(FSW) technology has been increasing in order to reduce the weight in automobile industries. Previous studies that investigated on the FSW have focused on the aluminum alloy. In this study, Al6061-T6 alloy plates having 5 mm of thickness were welded under nine different conditions from three tool rotation speeds: 900, 1000 and 1100 rpm, and three feed rates: 270, 300 and 330 mm/min. Specimen size of Micro Shear Punch(MSP) test was $10{\times}10{\times}0.5mm$. The mechanical properties were evaluated by MSP test and Analysis of Variance (ANOVA). The specimens were classified by advancing side(AS), retreating side(RS), and center(C) of width of tool shoulder. The optimal welding condition of FSW based on micro strengh was obtained when the tool rotation speed was 1100 rpm and the feed rate was 300 mm/min. The maximum load measured AS, RS, and C in the weldment was measured 554.7 N, 642.9 N, and 579.2 N, respectively.

Influence of Surface Roughness of Tools on the Friction Stir Welding Process

  • Hartmann, Michael;Bohm, Stefan;Schuddekopf, Sven
    • Journal of Welding and Joining
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    • 제32권6호
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    • pp.22-28
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    • 2014
  • Most publications on friction stir welding describe phenomena or results with given process parameters like feed rate, rotation speed, angle and depth of penetration. But without a complete documentation of tool design, the results under the same process parameters are completely different. For this purpose, the Institute of Cutting and Joining Manufacturing Processes (tff), University of Kassel investigated the influence of tool roughness on the friction stir welding process. Therefore a defined surface finish was produced by turning and die sinking. As basis of comparison the constant parameters were rotation speed, feed rate, tilt angle and a heel plunge depth. Sound butt-welds were produced in aluminium alloy 6082 (AlMgSi1) with 1.5 mm sheet thickness with a turned reference tool with a surface of $Ra=0.575{\mu}m$ in position controlled mode. The surfaces are manufactured from a very fine to a very rough structure, classified by the VDI-classes with differences in the arithmetical mean roughness. It can be demonstrated with the help of temperature measures, that less heat is generated at the surfaces of the shoulder and the pin by the higher roughness due to lower active friction contact surface. This can also be seen in the resulting wormhole defects.

Ruled Surface를 이용한 효율적인 5축 Heel cutting (The Efficient 5-Axis Heel cutting Using Ruled Surface)

  • 공영식;이희관;양균의
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.862-867
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    • 1997
  • A 5-axis NC milling technology is presented on ruled surface. Problems in 5-axis NC machining are such as tool interference,tool collision and change of tool attitude,etc. The change of tool attitude causes rotation of cutter and variation of feedrate to overcut part surface. This poor control of tool attitude is the primary problem in multi-axis NC milling. This paper observes ruled surface for control of tool attitude. Ruled surface is composed of directrix and ruling, line of constant magnitude. Directrix corresponds to points on part surface and Ruling cutting tool. Trajectory of tool movement corresponds to ruled surface.

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회전운동의 매개화를 이용한 로터 시스템 해석 (Analysis of Rotor Systems by Using Rotation Parametrizations)

  • 윤성호
    • 한국정밀공학회지
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    • 제26권1호
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    • pp.130-137
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    • 2009
  • This paper deals with the comparisons of methodologies to express finite rotations accounting for analysis of the rotor system. Researches have been made to predict a behavior of its rotational motion by introducing Euler angles which turned out to be lack in consistency and exactness of the analysis. To overcome this deficiency a new methodology is applied by using both spherical coordinate and quaternion in the rotor rotation and shows its superiority over choices of the Euler angle in terms of kinetic energy and rotation velocity. It is found through numerical examples that quaternion is a more useful and valid tool to derive the ideal numerical model of the rotor system.

마찰교반점접합한 5454-O 알루미늄합금 판재의 접합부 거시조직 및 기계적 특성에 미치는 접합인자의 영향 (Influence of Welding Parameters on Macrostructure and Mechanical Properties of Friction-Stir-Spot-Welded 5454-O Aluminum Alloy Sheets)

  • 최원호;권용재;윤성욱;강명수;임창용;서종덕;홍성태;박동환;이광학
    • Journal of Welding and Joining
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    • 제29권6호
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    • pp.56-64
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    • 2011
  • Friction stir spot welding between 5454 aluminum alloy sheets with the different thicknesses of 1.4 and 1.0 mm was performed. In the welding process, the tool for welding was rotated ranging from 500 to 2500, and plunged to the depth of 1.8 mm under a constant tool plunge speed of 100 mm/min. And then, the rotating tool was maintained at the plunge depth during the dwell time ranging from 0 to 7 sec. The pull-out speed of the rotating tool was 100 mm/min. The increase of tool rotation speed resulted in the change of the macrostructure of friction-stir-spot-welded zone, especially the geometry of welding interface. The results of the tensile shear test showed that the total displacement and toughness of the welds were increased with the increase of the tool rotation speed, although the maximum tensile shear load was decreased. However, the change in the dwell time at the plunge depth of the tool did not produce the remarkable variation in the macrostructure and mechanical properties of the welds. In all cases, the average hardness in friction-stir-spot-welded zone was higher than that of the base metal zone. By the friction stir spot welding technique, the welds with the excellent mechanical properties than the mechanically-clinched joints could be obtained.

한국어판 간호사 직무순환 스트레스 측정도구 타당도와 신뢰도 (Validity and Reliability of a Korean Version of Nurse Job Rotation Stress)

  • 한정원;이빛나;양보은
    • 임상간호연구
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    • 제22권3호
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    • pp.352-358
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    • 2016
  • Purpose: This study was a methodological research implemented to establish basic data for controlling the job rotation stress of nurses and effectively managing human resources by reflecting the Nurse Job Rotation Stress Scale (NJRS) developed by Huang and others into the domestic nursing environment and verifying the use of measurement tools. Methods: The study selected nurses working at four hospitals, with over 300 beds, in Seoul, Gyeongi-do, and Busan, as its research subjects and verified the content validity, construct validity, concurrent validity, and internal consistency reliability of the measurement tool. Results: The results ultimately formed eight questions from three sub-factors (3 emotional response questions, 2 daily life questions, and 3 communication questions). In terms of reliability, emotional response issued a Cronbach's of .78, daily life issued a Cronbach's of .75, and communication issued a Cronbach's of .86. Conclusion: This study is expected to be used as basic data for achieving effective human resource management by calculating the stress of clinical nurses resulting from job rotation, but the researcher believes that the measurement tools must be expanded by confirming additional job rotation stress questions which reflect the organizational culture of Korea.

CORDIC을 이용한 OFDM 주파수 옵셋 동기부 설계 및 구현 (Design and Implementation of OFDM Frequency Offset Synchronization Block Using CORDIC)

  • 장영범;한재웅;홍대기
    • 대한전자공학회논문지SP
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    • 제45권5호
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    • pp.118-125
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    • 2008
  • 이 논문에서 OFDM(Orthogonal Frequency Division Multiplexing) 시스템의 주파수 옵셋 동기화 블록의 효율적인 구조를 제안한다. 기존의 CORDIC(Coordinate Rotation Digital Computer)을 이용한 주파수 옵셋 동기화 블록들은 위상 추정을 위하여 CORDIC Vector 모드를 사용하고, 보상을 위하여 CORDIC Rotation 모드를 사용하고 있다. 이와 비교하여 제안구조는 Vector 모드만을 사용하고 Rotation 모드는 Divider로 대치하는 알고리즘이다. 제안된 방식을 사용함으로써 Rotation 모드를 사용해야 했던 기존의 방식보다 하드웨어 구현복잡도가 감소함을 구현을 통하여 검증하였다. 검증 Tool로 Design Compiler를 사용하였고 각 비교 구조 마다 동일한 Constraint를 적용하여 검증을 진행하였다. 제안구조에 대한 Front-End 칩 구현을 통하여 기존 구조에 비하여 22.1%의 gate count 감소를 보임으로써 저전력 통신용 칩에서 사용할 수 있음을 보였다.

3차원적 구조분석을 위한 TEM Rotation Holder의 신뢰도 점검 (Reliability Test of the TEM Rotation Holder for 3-D Structure Analysis)

  • 김진규;정종만;김영민;김윤중
    • Applied Microscopy
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    • 제36권3호
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    • pp.209-216
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    • 2006
  • 투과전자현미경을 이용한 3차원적 구조분석의 신뢰도를 향상시키기 위해서는 고니오미터와 사용되는 시료 홀더에 대한 정확도와 정밀도의 측정 및 보정이 필요하다. 본 연구에서는 상업용 투과전자현미경 홀더 중의 하나인 rotation holder에 대한 작동원리를 기술하고 회전각의 정확도를 측정하였다. 투과전자현미경 내부에서 회전된 이미지의 분석을 통한 홀더의 회전각의 측정오차는 ${\pm}0.42^{\circ}$이었다. 회전각의 정확도를 비교하기 위해 투과전자 현미경 외부에서 시료 홀더에 부착된 반사경에 레이저 빔을 반사시켜 측정한 결과, 회전각의 측정오차는 ${\pm}0.6^{\circ}$이었다. 추가적으로 시료컵과 회전벨트 사이의 불안정한 맞물림에 의해 야기된 비정상적인 시료의 회전경로에 대해서도 점검하였다.

마찰교반 용접조건에 따른 Al 5052 알루미늄 합금의 접합특성 (The Joints Characteristics of Al 5052 Aluminium Alloy in Friction Stir Welds)

  • 강대민;장진숙;박경도;이대열
    • 동력기계공학회지
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    • 제20권3호
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    • pp.51-56
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    • 2016
  • In this study, the tensile tests and hardness tests were carried out for the joints characteristics in friction stir welds of Al 5052 alloy. Three way factorial design was applied to optimal welding conditions, whose control factors were shoulder diameter, rotation speed and welding speed of tool. From the results of this study, the optimum condition for maximum yield strength was predicted as the shoulder diameter of 15 mm, welding speed of 500mm/min and rotating speed of 1000 rpm. And the presumed optimal yield strength was estimated to be $167.36{\pm}7.82MPa$ with 99% reliability. In addition the increaser rotation speed of tool and the decreaser welding speed, the decreaser the hardness at welding part.