• 제목/요약/키워드: Tool microscope

검색결과 226건 처리시간 0.034초

엔드밀 가공시 주축 오리엔테이션 기능을 통한 공구마멸 보정 장치의 개발 (Development of Calibrating Instrument for Tool Wear using Spindle Orientation Function in End Milling)

  • 김전하;강명창;김정석;김광호
    • 대한기계학회논문집A
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    • 제27권7호
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    • pp.1095-1102
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    • 2003
  • The most important thing in measuring the tool wear is to set up the measurement base. The end mill that is being used for machining of die is difficult to set up the base and to measure the tool wear because of geometric properties of that such as a helix and relief angle. In this study, a new instrument using spindle orientation function in end milling is developed to measure the tool wear and evaluated by the measuring system on the machine. Finally, this new method makes possible the wear measurement of same position and reduces the measuring time compared with the measuring methods such as the microscope and CCD.

엔드밀 가공시 주축 오리엔테이션 기능을 통한 공구마멸측정 보정 장치의 개발 (Development of Calibration Instrument far Tool Wear Measurement using Spindle Orientation Function in End Milling)

  • 강익수;김전하;강명창;김정석;김기태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.149-153
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    • 2003
  • The most important thing in measuring the tool wear is to set up the measurement base. The end mill that is being used for machining is difficult to set up the base and to measure the tool wear because of geometric properties of that such as a helix and relief angle. In this study, a new instrument using spindle orientation function in end milling is developed to measure tool wear and evaluated by measuring system on the machine. Finally, this new method makes possible the wear measurement of same position and reduces measuring time compared with measuring methods such as the microscope and CCD.

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공구형상에 따른 CFRP(Carbon Fiber Reinforced Plastics) 복합재료의 절삭 특성에 관한 연구 (A study on the machinability of Carbon Fiber Reinforced Plastics on tool shape)

  • 신봉철;김규복;하석재;조명우
    • 한국생산제조학회지
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    • 제20권6호
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    • pp.799-804
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    • 2011
  • CFRP(Carbon Fiber Reinforced Plastics) has been used many industries aerospace, automobile, medical device and building material industries, etc. Because it is lighter than other metals and has good properties, such as rigidity, strength and wear. CFRP may be cured integrity. However, it needs postprocessing similar to drilling or endmilling for shape cutting and combination of various material. In this paper, tool dynamometer and accelerometer used to signal analysis for machining properties under various cutting conditions and tool shape changes. In addition, microscope used to verify the machined CFRP surface. As the results, it was found that the cutting force and the vibration were decreased in the increasing of cutting edge (2-flute < 4-flute < composite tool), and the good machined surface can be obtained in this experiments.

유리섬유강화 플라스틱의 공구재질 및 형상에 따른 절삭특성에 관한 연구 (A Study on the Cutting Characteristics of Glass Fiber Reinforced Plastics by Tool Materials and Type)

  • 안상욱;노상래
    • 대한기계학회논문집A
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    • 제20권4호
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    • pp.1216-1224
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    • 1996
  • In the use of glass fiber reinforced plastics it is often necessary to cutting the components, but the cutting GFRP is often made difficult by the delamination of composites and the short tool life. In this paper, the machinability of GFRP by mean of tool materials and type was experimentally investigated. By proper selection of cutting tool material and type excellent machining of this workpiece is achieved. The surface quality relate closely with the feed rate and cutting tools.

생물의료용 연 X-선 현미경 시스템 개발 (Development of a soft X-ray microscopy system for Biological Application)

  • 김경우;권영만;김규겸;민종환;박정권;임종혁;남기용;윤권하;민진영
    • 한국광학회:학술대회논문집
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    • 한국광학회 2005년도 제16회 정기총회 및 동계학술발표회
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    • pp.264-265
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    • 2005
  • In this paper the conceptual design and development of a compact vertical type soft x-ray microscope is described. This x-ray microscope operates in the water window wavelength region(2.3 ${\sim}$ 4.4nm), where natural contrast between carbon(protein) and oxygen(water) allows imaging of unstained biological material their natural, hydrated environment. Until now, operational x-ray microscopes are based on synchrotron radiation sources, which limit their accessibility. Many biologists would benefit from having the x-ray microscope as a tool among other tools in their own laboratory, For this purpose we introduced the compact vertical type soft X-ray microscope with 50 nm resolution for biomedical application. The compact vertical type soft x-ray microscope is based on a laser plasma x-ray source, doubled ellipsoidal condenser reflective optics, diffractive zone plate optics and MCP coupled with CCD to record an x-ray image.

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Micro Cutting of Tungsten Carbides with SEM Direct Observation Method

  • jung, Heo-Sung
    • Journal of Mechanical Science and Technology
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    • 제18권5호
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    • pp.770-779
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    • 2004
  • This paper describes the micro cutting of wear resistant tungsten carbides using PCD (Poly-Crystalline Diamond) cutting tools in performance with SEM (Scanning Electron Microscope) direct observation method. Turning experiments were also carried out on this alloy (V50) using a PCD cutting tool. One of the purposes of this study is to describe clearly the cutting mechanism of tungsten carbides and the behavior of WC particles in the deformation zone in orthogonal micro cutting. Other purposes are to achieve a systematic understanding of machining characteristics and the effects of machining parameters on cutting force, machined surface and tool wear rates by the outer turning of this alloy carried out using the PCD cutting tool during these various cutting conditions. A summary of the results are as follows: (1) From the SEM direct observation in cutting the tungsten carbide, WC particles are broken and come into contact with the tool edge directly. This causes tool wear in which portions scrape the tool in a strong manner. (2) There are two chip formation types. One is where the shear angle is comparatively small and the crack of the shear plane becomes wide. The other is a type where the shear angle is above 45 degrees and the crack of the shear plane does not widen. These differences are caused by the stress condition which gives rise to the friction at the shear plane. (3) The thrust cutting forces tend to increase more rapidly than the principal forces, as the depth of cut and the cutting speed are increased preferably in the orthogonal micro cutting. (4) The tool wear on the flank face was larger than that on the rake face in the orthogonal micro cutting. (5) Three components of cutting force in the conventional turning experiments were different in balance from ordinary cutting such as the cutting of steel or cast iron. Those expressed a large value of thrust force, principal force, and feed force. (6) From the viewpoint of high efficient cutting found within this research, a proper cutting speed was 15 m/min and a proper feed rate was 0.1 mm/rev. In this case, it was found that the tool life of a PCD tool was limited to a distance of approximately 230 m. (7) When the depth of cut was 0.1 mm, there was no influence of the feed rate on the feed force. The feed force tended to decrease, as the cutting distance was long, because the tool was worn and the tool edge retreated. (8) The main tool wear of a PCD tool in this research was due to the flank wear within the maximum value of $V_{max}$ being about 260 $\mu\textrm{m}$.

Super-resolution Microscopy with Adaptive Optics for Volumetric Imaging

  • Park, Sangjun;Min, Cheol Hong;Han, Seokyoung;Choi, Eunjin;Cho, Kyung-Ok;Jang, Hyun-Jong;Kim, Moonseok
    • Current Optics and Photonics
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    • 제6권6호
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    • pp.550-564
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    • 2022
  • Optical microscopy is a useful tool for study in the biological sciences. With an optical microscope, we can observe the micro world of life such as tissues, cells, and proteins. A fluorescent dye or a fluorescent protein provides an opportunity to mark a specific target in the crowd of biological samples, so that an image of a specific target can be observed by an optical microscope. The optical microscope, however, is constrained in resolution due to diffraction limit. Super-resolution microscopy made a breakthrough with this diffraction limit. Using a super-resolution microscope, many biomolecules are observed beyond the diffraction limit in cells. In the case of volumetric imaging, the super-resolution techniques are only applied to a limited area due to long imaging time, multiple scattering of photons, and sample-induced aberration in deep tissue. In this article, we review recent advances in super-resolution microscopy for volumetric imaging. The super-resolution techniques have been integrated with various modalities, such as a line-scan confocal microscope, a spinning disk confocal microscope, a light sheet microscope, and point spread function engineering. Super-resolution microscopy combined with adaptive optics by compensating for wave distortions is a promising method for deep tissue imaging and biomedical applications.

신경회로망을 이용한 원격모니터링을 위한 가공공정의 공구마모와 표면조도에 관한 연구 (A Study on the Tool Wear and Surface Roughness in Cutting Processes for a Neural-Network-Based Remote Monitoring system)

  • 권정희;장우일;정성현;김도언;홍대선
    • 한국생산제조학회지
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    • 제21권1호
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    • pp.33-39
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    • 2012
  • The tool wear and failure in automatic production system directly influences the quality and productivity of a product, thus it is essential to monitor the tool state in real time. For such purpose, an ART2-based remote monitoring system has been developed to predict the appropriate tool change time in accordance with the tool wear, and this study aims to experimently find the relationship between the tool wear and the monitoring signals in cutting processes. Also, the roughness of workpiece according to the wool wear is examined. Here, the tool wear is indirectly monitored by signals from a vibration senor attached to a machining center. and the wear dimension is measured by a microscope at the start, midways and the end of a cutting process. A series of experiments are carried out with various feedrates and spindle speeds, and the results show that the sensor signal properly represents the degree of wear of a tool being used, and the roughnesses measured has direct relation with the tool wear dimension. Thus, it is concluded that the monitoring signals from the vibration sensor can be used as a useful measure for the tool wear monitoring.

다이어몬드 공구를 이용한 Ni 도금층의 정밀미세가공 시 절삭성 (Machinability in Micro-precision Machining of Ni-Plated Layer by Diamond Tool)

  • 김선아;박동삼
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.636-641
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    • 2009
  • Recently, expansion of micro-technology parts requires micro-precision machining technology. Micro-groove machining is important to fabricate micro-grating lens and many micro-parts such as microscope lens, fluidic graphite channel etc. Conventional groove fabrication methods such as etching and lithography have some problems in efficiency and surface integrity. But, mechanical micromachining methods using single crystal diamond tools can reduce these problems in chemical process. For this reason, microfabrication methods are expected to be very efficient, and widely studied. This study deals with machinability in micro-precision V-grooves machining of nickel plated layer using non-rotational single crystal diamond tool and 3-axis micro stages. Micro V-groove shape, chip formation and tool wear were investigated for the analysis of machinability of Ni plated layer.

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스테이지 구동방식 주사형정전용량 현미경 (Scanning Capacitance Microscope by Stage Driving)

  • Kim Eung Kyeu
    • 전자공학회논문지B
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    • 제31B권7호
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    • pp.101-107
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    • 1994
  • In this work a scanning capacitance microscopy(SCaM) by stage driving is proposed and presented some of the experimental results.SCaM is a microscope which scans a surface of materials mechanically in two or two point five dimensions by a capacitance probe with a few tenth $\mu\textrm{m}$ ize tip, and display images of the surface shape or capacitive distribution. The present target of the SCaM is 0.1$\mu\textrm{m}$ resolution power which exceeds that of optical microscope. This will become a powerful tool for inspecting ULSI pattern etched by X-ray biological data etc. The experimental system is composed based on a VHD video disk which captures the capacitance changes of the video disk surface and converts it into video signal.

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