• Title/Summary/Keyword: Tool life

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Evaluation of thermal characteristics by cutting environments in high speed ball end-milling (볼엔드밀을 이용한 고속가공에서 가공환경 변화에 따른 열특성 평가)

  • 이채문
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.34-38
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    • 2000
  • The trend of cutting process today goes toward higher precision and higher efficiency. Many thermal/frictional troubles occur in high-speed machining of die and mold steels.In this paper, the thermal characteristics are evaluated in high sped ball end-milling of hardened steel(HRc42). Experimental work is performed on the effect of cutting environments on tool life and cutting temperature. Cutting environments involve dry, wet(20bar), compressed chilly air at -9$^{\circ}C$, compressed chilly air at -35$^{\circ}C$. The measuring technique of cutting temperature using implanted thermocouple is used. The cutting temperature is about 79$0^{\circ}C$, 35$0^{\circ}C$ and 54$0^{\circ}C$ in dry, wet and compressed chilly air at +9$^{\circ}C$, respectively. The tool life for compressed chilly air at -9$^{\circ}C$ is longer than all other cutting environments in experiment.

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The Effects of Heat-Affected Zone on Cold Forging Die Life (냉간단조용 금형의 열영향층 형성과 그 영향)

  • 이영선;이정환;정순철
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06b
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    • pp.43-53
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    • 1998
  • Heat - affected zones degenerated in cold forging die have been investigated to improve the tool life. There are many cases of heat-affected zone which are degenerated in manufacturing die and using the cold forging process. In order to define amounts of grinding inmanufacturing the toolfor cold forging, we have investigated the hardness and microstructure of surface layer after EDM. Considering the results of T.R.S. and compression test, it is likely that mechanical properties of tool have been decreased sharply if the heat-affected zones degenerated by EDM were not machined properly. also analyzed the tool surfac which is fractured during the cold forging. According to the microstructures and hardness distribution, surface of many tools have been degenerated in cold forging and fractured due to the heat-affected zone.

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엔드밀 정밀도 향상을 위한 주변기술 연구

  • 김경배;서천석;김영경;이용인;최영근
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.450-455
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    • 2002
  • Quality of endmill applied to high speed Machining can be classified in precision and tool life. Especially, Endmills are damaged easily when high speed machining are occurred vibration and deflection by thin and long shape of endmill, limitation of chip-pocket. Furthermore, Endmills are determined tool life by the quality of base material and the character of coating. This study have carried on research and analysis about grinding technique, circumference technique to improve precision that determine the quality of endmill. As the result of this study, that the technique is able to manufacture endmill applied to high speed Machining have been obtained.

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A Study on the Machinability Charateristic of SM45C and SCM440 (SM45C와 SCM440의 피삭성 검토에 관한 연구)

  • Kim, Nam-Hoon;Lee, Yung-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.12
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    • pp.3899-3908
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    • 1996
  • In order to clarify the effects of nonmetallic inclusion contents insteels (SM45C & SCM440) on the tool life, cutting experiment was performed under various cutting conditions. Tool life, cutting force, roughness of machined surface and cutting mechanism are examined on these two kinds of steel. The following conclusions were obtained from the analysis (1) Cutting force of the steels was not affected by chemical component and nonmetallic inclusion. (2) If the rate of amount, Ca/S has a value grater than about 0.2 and addition of less amount of Al, Mn, tool wear of tips decreasesinturning. (3) It is also proved that higher contents of nonmetallic inclusion improve roughness of the surface. (4) Less amount of Ca, higher amount of S, Mn and Al improve the chip breakability.

Statistical characterisation of end milling of AISI 52100 annealed bearing steel

  • Benghersallah, Mohieddine;Benchiheub, Slimane;Amirat, Abdelaziz
    • Advances in materials Research
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    • v.7 no.2
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    • pp.137-148
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    • 2018
  • The present paper is a contribution in characterising end milling process of AISI 52100 ball bearing steel through statistical analyses of variance (ANOVA). The latter has been performed to identify the effect of the cutting parameters on the machined surface roughness and the cutting tool life. Wear measurements have been carried on multilayer coated carbide inserts and the respective surface roughness has been recorded. Taguchi's technique has been adapted to conduct the design experiments in terms of orthogonal arrays according to the cutting parameters (cutting speed, feed rate and depth of cut), the type of coating (TiN, TiCN, TiAlN) and lubricating condition. Regression analyses have conducted to the development of simplified empirical models that can be effectively used to predict surface roughness and tool wear in the present milling process.

A Study on the Machining Operations Planning for the Flexible Machining Process (유연한 절삭가공을 위한 절삭가공계획에 관한 연구)

  • Chang, Yoonsang
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.7
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    • pp.99-107
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    • 1997
  • An algorithm is developed to find optimal machining parameters for multiple machining environments. The cutting rate-tool life (R-T) characteristic curve presents the general loci of optima and is useful for the flexible machining operations planning. The R-T characteristic curve for the machining economics prob- lems with linear-logarithmic tool lofe model may be determined by applying sensitivity analysis to log-dual problems. Three cases of the change of machining environments are considered. An end milling example is constructed to illustrate the algorithm.

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A study on the Development of Micro Hole Drilling Machine and its Mechanism (미소경 드릴링 머신의 개발과 절삭현상의 연구)

  • Paik, In-Hwan;Chung, Woo-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.1
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    • pp.22-28
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    • 1995
  • Micro Drills have found ever wider application. However micro drilling is a machining to integrate the difficult machinablities such as tool stiffness, position control and revolution accuracy, and is known to cost and time consuming. So, this study aimed to practice ultraminiature drilling(0.05 .phi. ) wiht simple component, if possible. System is developed as the three modules : feed drives, spindle and monitoring part. The dynamics of measured current signals from the spindle of Micro Hole Drilling machine are investigated to establish the criteria of stepfeed mechanism. Cutting experiments identify the relationship of spindle rpm, feed rate and tool life. The smaller drill diameter is, the more suitable cutting condition have to be selected because of chip packing.

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Application of Intracytoplasmic Sperm Injection in Mammals

  • Li, Xiao Xia;Lee, Kyung Bon;Lee, Ji Hye;Kim, Keun Jung;Park, Kang Sun;Kim, Min Kyu
    • Reproductive and Developmental Biology
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    • v.37 no.2
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    • pp.85-89
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    • 2013
  • For more than two decades, the intracytoplasmic sperm injection (ICSI) technique has been used as a valuable tool to provide opportunities for studying fertilization, treating human infertility, and producing transgenic animals. Not only in facilitating fertilization but also in propagating mammalian species, ICSI has enhanced the potential of assisted reproductive technologies in human. Polyspermic fertilization has been one of major problems in pig reproduction, but the ICSI helped to solve the problem, and used widely to generate transgenic piglets. Although the ICSI technique is considered to be a very useful tool in assisted reproductive technologies, including generation of transgenic animals, there are some disadvantages using the technique. In this review, we describe the ICSI technique and its application in animal production and human infertility, and discuss advantage and disadvantage of the technique in mammals.

The Machining Technique of Connecting Rod through Constant Control of Cutting Speed Method in Ball End Mill Machining (볼엔드밀 가공에서 절삭속도 일정제어기법에 의한 커넥팅로드 가공기술)

  • Kang, Myung-Chang;Jung, Young-Ho;Kim, Jeong-Suk;Moon, Sung-Jun;Kim, Kyung-Kyoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1053-1059
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    • 2002
  • The purpose of this study is to suggest how the machining technique of constant control of cutting speed can improve precision machining and tool life in high speed machining using a ball end mill. Cutting speed is changed in machining fee form surfaces such as connecting rod die. So, we don't have supreme surface form and tool life on machining. To solve this problem we should settle on optimal cutting speeds in free form surface machining. And, to improve precision machining, We must execute high speed machining methods to output optimum NC data using developed constant control of cutting speed program after modeling by CAD/CAM. In this paper, a comparison was made of the cutting precision and tool life in conventional cutting and those in connecting rod machining applying the program developed.

A study on the Mechanical characteristics of austempered ductile cast iron to hardness and texture variation in drilling (오스템퍼링한 구상흑연주철(ADI)의 드릴 가공시 경도 및 현미경조직변화에 관한 연구)

  • 조규재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.81-88
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    • 1999
  • This paper was carried out to know the influence of advanced austempered ductile cast iron (ADI) on the tool life and mechanical properties of drilling machinability. For manufactured method of ADI, the spheroidal graphite cast iron were austenized at 90$0^{\circ}C$ for 1 hour and then austempered for 2 hour at 37$0^{\circ}C$ in the salt bath. And interrelationship has been investigated between tool life and mechanical characteristics of specimen material on drilling condition when the ordinary and step-feed drilling are carried out to drill holes of specimens. Tensile strength and hardness of ADI decrease and elongation of ADI increases with the increase austempered temperature. It is known that about 2 times of tool life in the case of step-feed decreases compared with ordinary feed due to the high hardness of ADI and hardness ascribed to the fact that retained austenite became to martensite state due to cutting heat in drilling. Under the constant feed rate 0.1mm/rev relation between hardness and length of end tip after drilling can be formularized to Hv=$788.46L^{-0.096}$ for the cutting speed 6.1m/min.

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