• 제목/요약/키워드: Tool breakage

검색결과 100건 처리시간 0.029초

Comet Assay to Detect the DNA Breakages in the Tissue of the Purple Clam ( Saxidomus purpuratus) and the Blood of the Olive Flounder (Paralichthys olivaceus) Exposed to 5 PAHs

  • Lee, Taek-Kyun;Kim, So-Jung;Park, Eun-Seok;Rora Oh;Yun, Hee-Young;Man Chang
    • 한국환경독성학회:학술대회논문집
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    • 한국환경독성학회 2003년도 추계국제학술대회
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    • pp.159-159
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    • 2003
  • Comet assay is a potential monitoring tool because DNA strand breakage may be produced by a wide range of agents. The comet assay, also called the single-cell gell electrophoresis (SCGE) assay, is rapid and sensitive method for the detection of DNA damage in cells. This study was performed for the identification of DNA damage in the cells from flounders and clams exposed to PAHs. As a control experiments, flounder and clam cells were exposed to $H_2O$$_2$. The cells exposed to $H_2O$$_2$ were displayed a typical nuclei movement DNA damage of cells were significantly increased when the isolated cells from the blood of flounders and the tissue of clams were in vitro exposed to the different concentrations (5, 10, 50, 100 ppb) of five kinds of PAHs (benzo[a]pyrene, pyrene, fluoranthene, anthrancene, and phenanthrene). For the in vivo test, flounders and clams were exposed to the different concentrations of BaP for 4 days. The results showed that DNA strand breakage was effected by the concentration of BaP and the duration of exposure. In high concentration of BaP, the mean tail lengths of nuclei was longer than it In low concentration, while the mean size of head DNA decreased. In this research, both in vitro and in vivo genotoxicity of PAHs could be biomonitored by the comet assay. Especially, clams and flounders seem to be useful as materials for monitoring genotoxic damage by comet assay.

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비젼과 힘센서를 이용한 불균일 버의 디버링 가공 (Deburring of Irregular Burr using Vision and Force Sensors)

  • 최규종;김영원;신상운;안두성
    • 동력기계공학회지
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    • 제2권3호
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    • pp.83-88
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    • 1998
  • This paper presents an efficient control algorithm that removes irregular burrs using vision and force sensors. In automated robotic deburring, the reference force should be accommodated to the profile of burrs in order to prevent the tool breakage. In this paper, (1) The profile of burrs is recognized by vision sensor and followed by the calculation of reference force, (2) Deburring expert's skill is transferred to robot. Finally, the performance of robot is evaluated through simulation and experiment.

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금형냉각법에 따른 열간 단조 금형의 수명 평가 (Estimation of Die Service Life for Die Cooling Method in Hot Forging)

  • 김병민;김동환
    • 소성∙가공
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    • 제12권4호
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    • pp.408-413
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    • 2003
  • Dies may have to be replaced for a number of reasons, such as changes in dimensions due to die wear or plastic deformation, deterioration of the surface finish, break down of lubrication and cracking or breakage. In this paper, die cooling methods have been suggested to improve die service life considering die wear and plastic deformation in hot forging process. The yield strength of die decreases at higher temperatures and is dependent on hardness. Also, to evaluate die life due to wear, modified Archard's wear model has been proposed by considering the thermal softening of die expressed in terms of the main tempering curve. It was found that the use of die with cooling hole was more effective than that of direct cooling method to increase the die service life for spindle component.

Impact Energy Absorption Mechanism of Largely Deformable Composites with Different Reinforcing Structures

  • Kang, Tae-Jin;Kim, Cheol
    • Fibers and Polymers
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    • 제1권1호
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    • pp.45-54
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    • 2000
  • Impact behaviors of the large deformable composites of Kevlar fiber reinforced composites of different preform structures have been investigated. An analytic tool was developed to characterize the impact behavior of the Kevlar composites. The image analysis technique, and deply technique were employed to develop energy balance equation under impact loading. An energy method was employed to establish the impact energy absorption mechanism of Kevlar multiaxial warp knitted composites. The total impact energy was classified into four categories including delamination energy, membrane energy, bending energy and rebounding energy under low velocity impact. Membrane and bending energy were calculated from the image analysis of the deformed shape of impacted specimen and delamination energy was calculated using the deplying technique. Also, the impact behavior of Kevlar composites under high velocity impact of full penetration of the composite specimen was studied. The energy absorption mechanisms under high velocity impact were modelled and the absorbed energy was classified into global deformation energy, shear-out energy, deformation energy and fiber breakage energy. The total energy obtained from the model corresponded reasonably well with the experimental results.

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Nd:YAG 레이저를 이용한 Flipchip 접합 (Flip-chip Bonding Using Nd:YAG Laser)

  • 송춘삼;지현식;김종형;김주현;김주한
    • 한국공작기계학회논문집
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    • 제17권1호
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    • pp.120-125
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    • 2008
  • A flip-chip bonding system using DPSS(Diode Pumped Solid State) Nd:YAG laser(wavelength : 1064nm) which shows a good quality in fine pitch bonding is developed. This laser bonder can transfer beam energy to the solder directly and melt it without any physical contact by scanning a bare chip. By using a laser source to heat up the solder balls directly, it can reduce heat loss and any defects such as bridge with adjacent solder, overheating problems, and chip breakage. Comparing to conventional flip-chip bonders, the bonding time can be shortened drastically. This laser precision micro bonder can be applied to flip-chip bonding with many advantage in comparison with conventional ones.

Modeling Cutter Swept Angle at Cornering Cut

  • Chan, K.W.;Choy, H.S.
    • International Journal of CAD/CAM
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    • 제3권1_2호
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    • pp.1-12
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    • 2003
  • When milling concave corners, cutter load increases momentarily and fluctuates severely due to concentration and uneven distribution of material stock. This abrupt change of cutter load produces undesirable machining results such as wavy machined surface and cutter breakage. An important factor for studying cutter load in 2.5D pocket milling is the instantaneous Radial Depth of Cut (RDC). However, previous work on RDC under different corner-cutting conditions is lacking. In this different corner shapes. In our work, we express RDC mathematically in terms of the instantaneous cutter engage angle which is defined as Cutter Swept Angle (CSA). An analytical approach for modeling CSA is explained. Finally, examples are shown to demonstrate that the proposed CSA modeling method can give an accurate prediction of cutter load pattern at cornering cut.

극한 절삭조건에 적합한 새로운 다층 TiAIN 코팅 (An advanced PVD TiAIN multilayer coating for severe cutting conditions)

  • 김종성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.783-791
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    • 2000
  • Increasing demands in productivity are propelling the development of new manufacturing methods like hard machining, high speed cutting (HSC) or machining of difficult to machine materials. In these processes the toois are subjected to very severe mechanical, tribological and thermal loads. They fail prematurely by abrasion, cratering, edge breakage and cold welding. The performance of such tools will be enhanced by better and more wear resistant coatings. The development of these new coatings shows a clear trend towards complex multi-component and multi-layer configurations. TiAIN multilayer coating belongs to these coatings for the new cutting tool generation. This paper tries to explain the benefits of the new coatings. TiAIN multilayer coating offers the following advantages: reduction of manufacturing costs. boost productivity, and lower coolant procurement, conditioning and disposal costs.

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슬라이딩 모드 제어기를 응용한 선삭공정 절삭력 제어 (Cutting Force Regulation in Turning Using Sliding Mode Control)

  • 박영빈;김종원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.605-609
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    • 1996
  • Continuous sliding mode control is applied to turning process for cutting force regulation. The highest feedrate compatible with the allowable cutting force is applied in rough cutting process such that maximum productivity is ensured and tool breakage is avoided. The programmed feedrate is overridden after the control algorithm is carried out. However, most CNC lathe manufacturers offer limited number of data bits far feedrate override, thus resulting in nonlinear behavior of the machine tools. Such nonlinearity brings “quantized” effect, and the optimal faedrate is rounded off before being fed into the CNC system. To compensate for this problem, continuous sliding mode control is applied. Conventional switching control law at a sliding surface is replaced by a smooth control interpolation in a selected boundary layer to avoid the excitation of high-frequency dynamics. Simulation results are presented in comparison with those obtained by applying adaptive control.

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극세선용 압출다이의 미세구멍 가공기술 연구 (A study on the micro-hole machining for micro-extruding die)

  • 민승기;제태진;이응숙;이동주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.202-205
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    • 2002
  • The micro-extruding die is a die for manufacturing of fine-wire by extruding process. The fine-wire made from the micro-extruding can be effectively applied to fields of semiconductor parts and medical parts etc. It is predicted that the demand of fine-wire in industry is more and more increasing. In this study $\Phi$ 50${\mu}{\textrm}{m}$ micro-drill which is coated with diamond is used for drilling of super micro-hole sues. For the machining of taper parts of entrance and exit, drill having $\Phi$ 9mm inclination angle 20$^{\circ}$ is used. This is useful for anti tool-breakage in drilling process. After micro-drilling, the polishing process by abrasive is carried out for increasing surface roughness.

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DSP를 이용한 밀링공구의 실시간 파단검출에 관한 연구 (A Study on Real Time Detection of Tool Breakage in Milling Operation Using a DSP)

  • 백대균;고태조;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.20-25
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    • 1994
  • 절삭공정의 자동화의 무인화를 달성하기 위해서는 경험을 가진 작업자의 역활이 컴퓨터에 의한 자동적인 감시 및 제어시스템으로 대체되어야 한다. 특히 공작기계에서 발생할 수 있는 자체의 고장이나 절삭과정중에 발생하는 이상상태를 실시간으로 검출하여 원인을 자동적으로 진달 할 수 있어야 한다. 절삭가공 공작기계의 이상상태 감시 및 진단의 현황을 살펴보면 주로 공구상태의 감시와 채터 감시가 연구의 대상 이 되고 있다. 공구상태의 감시는 공구의 마모와 파단을 검출하고 있다. 이 중에서 공구의 파단은 발생 즉시 실시간으로 감시되어야 한다. 밀링작업에서는 1회전 이내의 공구회전에 파단을 검출하고 기계를 정지시켜야 한다. 최근의 절삭가공에서는 절삭공구로 강력절삭을 위해 고경도 재료를 사용함에 따라 공구의 파단이 빈번하게 발생하고 있다. 정면밀링과 같은 단속절상에서는 절삭날이 큰 충격을 받으므로 더욱 파단에 대한 감시가 필요하다.

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