• Title/Summary/Keyword: Tool System

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Development and Evaluation of Automatic Tool Compensation System (공구감시 시스템의 보정장치 개발과 평가에 관한 연구)

  • 정상화;신현성;차경래
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.93-99
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    • 2002
  • In general, manufacturing error is originated from bad material, machine tool defection and tool breakage. When the manufacturing process is stable, the most of error come from the tool wear. In common on-machine measurement teaching probe and touch sensor are widely used however in this paper the electric touch point type automatic tool compensation system is developed the performance of it is validated and effective operating is proposed.

Development of Expert System for Tool Selection on Turning Operation (선삭공정에 있어서 공구선택용 전문가 시스템의 개발)

  • Paik, In-Hwan;Kwon, Hyeog-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.3
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    • pp.53-60
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    • 1992
  • This paper deals with developing an Expert system for tool selection using knowledge base system approach, and its application. For the sake of building of knowledge base, the information from process through sensor, tool handbook and interview with expert are referrenced and managed. The system developed shows good application flexibility in providing the actual cutting process with the selection of tool(insert, holder) and cutting conditions(feed, speed, rake type, and so on), is found as a useful system for real-time machining process. The Expert system for tool selection is written in TURBO PROLOG ver. 2.0 for inference engine capability, and can be run in interactive mode for user friendliness. In order to apply the system developed in actual cutting process, more parameters should be considered and scrutinized, and the system should be further extended in modular basis.

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A Web-based Educational Tool for the Power System Engineerings (전력계통공학을 위한 웹기반 교육시스템의 개발)

  • Lee, W.H.;Park, I.K.;Lee, Jin;Yoon, Y.B.;Jeon, D.H.;Hong, J.H.
    • Proceedings of the KIEE Conference
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    • 2001.07a
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    • pp.41-43
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    • 2001
  • This paper presents a Web-based educational tool for Power System Engineering, especially for power engineers. This tool has Web-oriented educational courses for power system education. The Web-based learning has become more popular year by year in the various fields[1-2]. The proposed educational tool provides some courses such as power system introduction Course, KEPCO's system introduction Course, Power system devices Course, Power Flow Course, OPF Course, ELD Course, Stability Analysis Course, Fault analysis Course, Voltage & Frequency control Course, and power system planning & operation Course. Finally, it will be scheduled to install for the education tool of the power system engineering for KEPS[3].

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Development of Monitoring Tool for Small SMP Cluster System (소규모 SMP 클러스터 시스템 모니터링 개발)

  • Sung, JinWoo;Lee, YoungJoo;Choi, YounKeun;Park, ChanYeol
    • Proceedings of the Korea Contents Association Conference
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    • 2007.11a
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    • pp.535-538
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    • 2007
  • System manager needs monitoring tool(S/W) to manage cluster system. But, it is difficult to decide suitable monitoring tool for small SMP cluster system. This document described design of monitoring tool(mon) and development. Mon is monitoring tool for small SMP cluster system using InfiniBand network switch. Function of this tool is monitoring such as computing node(7 node), Infiniband network switch and monitoring of PBS job.

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A Study on the Tool Life Detection System in Cutting Process. (절삭가공중의 공구수명검출 시스템 개발에 관한 연구)

  • 김정두;최종순
    • Journal of the Korean Professional Engineers Association
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    • v.21 no.4
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    • pp.6-11
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    • 1988
  • The study on the progress of automatic machining system has been active centering at the CNC machine tools recently to lead the applied production technology like unmaned machining to the practical level, and to make these application more efficient, they require detective method for tool wear and breakage while machining. In this study chiefly on turning, first derive cutting force about the tool surface by the cutting resistant sensor and with which change into electric signal and compare with the standards to make the tool life detection system to let know the tool life and study its application; the cutting resistance detected by the cutting resistant sensor has increased to the level of standards, the measuring system which can decide whether we change tools on the basis of comperative circuit is shown to be very reliable model for cutting tool life detection system.

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A Study on Measurement for Endmill Dia. using Electric Contact Method (공구마모보정을 위한 전기접점식 자동공구 보정시스템 개발)

  • 정상화;신형성;나윤철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.445-449
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. In this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

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A Study on the Fracture Detection of Multi-Point-Tool (다인공구의 파손검출에 관한 연구)

  • Choi, Young Kyu;Ryu, Bong Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.4
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    • pp.67-77
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    • 1995
  • In modern industry the requirement of automation of manufacturing process increases so that unmanned system has been popular as an ultimate goal of modern manufacturing process. In unmanned manufacturing process the tool fracture is a very serious problem because it results in the damage of workpieces and can stop the operation of whole manufa- turing system. In this study, image processing technique is used to detect the fracture of insert tip of face milling using multi-point-tool. In order to acquire the image information of fracture shape of rotation insert tip. We set up the optical system using a light beam chopper. In this system we can reduce the image degradation generated from stopped image of rotating insert tip using image restoration technique. We calculated the mean square error to diagnose the condition of tool fracture, and determind the criteria of tool fracture using experimental and staticstical method. From the results of this study we've developed non- contact detection technique of tool fracture using image processing method and proposed the fracture direction of automation and unmanned system considering the optimal time of tool change milling.

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The Development of an Analysis Tool and the Performance Analysis of a Hydraulic Breaker System (유압 브레이커의 해석용 TOOL 개발 및 성능 분석)

  • Lee, Youngkyu;Sung, Wonjoon;Song, Changseop
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.189-196
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    • 2000
  • In this study, the hydraulic breaker system was analyzed and the analysis tool using GUI was developed. The analysis on the system with the accumulator was included. from the parametric analysis, the effects of each factor were revealed. Through the simulation with varying parameters, the method to improve the performance of the hydraulic breaker system was presented. The analysis tool will help a man without special knowledge about programming analyzse the hydraulic breaker system. The result of this study will help improve the hydraulic breaker system in sight of "Blow energy" and "Blows per minute".ws per minute".uot;.

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Measurement of Cutting Force in Diamond Turning Process (다이아몬드 터닝의 절삭력 측정용 tool holder를 이용한 미세절삭력 특성 연구)

  • 정상화;김상석;도철진;홍권희;김건희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.938-941
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    • 2001
  • A tool holder system has been designed and builted to measure cutting forces in diamond turning. This system design includes a 3-component piezo-electric tranducer. Initial experiments with tool holder system included verification of its predicted dynamic characteristics as well as a detailed study of cutting parameters. In this research, tool holder system is modeled by considering the element dividing, material properties, and boundary conditions using MSC/PATRAN. Mode and frequency analysis of structure is simulated by MSC/NASTRAN, for the purpose of developing the effective design. In addition, tool holder system is verified by vibration test using accelerometer. Many cutting experiments have been conducted on 6061-T6 aluminum. Tests have involved investigation of velocity effects, and the effects of depth and feedrate on tool force. Cutting velocity has been determined to have negligible effects between 4 and 21㎧.(6) Forces generally increase with increasing depth of cut. Increasing feedrate does not necessarily lead to higher forces. Results suggest that a sample model may not be sufficient to describe the forces produced in the diamond turning process.

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Deformation analysis of Tool and Tool holder for Micromachining by FEM (FEM을 이용한 Micromachining용 Tool 및 Tool holder의 변형해석)

  • Min, Kyung-Tak;Jang, Ho-Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.87-92
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    • 2010
  • Micromachining technology using a ultra-precision micromachining system is widely applied in the fields of optics, biotechnology and analytical chemistry, etc. specially in microfabrication of fresnel lens, light guide panels of TFT-LED and PDP ribs with micro-patterns, machining errors have an effect on the performance of those products. The deflection of tool and tool holder is known to be one of the very important factors that is due to machining errors in micromachining. The deflections of diamond tool and tool holder used in micro-grooving are analysed by FEM. We analysed by FEM. With an linearity valuation of FEM, deflection of tool and tool holder is calculated by using the data of cutting force which is acquired from micro-V groove machining experiments in micromachining system.