• Title/Summary/Keyword: Tool Stiffness Model

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Development of CAE tool for reducing vibration of pipe-mount system conveying fluid (유동이 있는 배관-마운트 계의 진동저감설계 CAE Tool개발)

  • Lee, Seong-Hyeon;Jeon, Su-Hong;Jeong, Weui-Bong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.472-473
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    • 2008
  • In this research, the finite element model is formulated taking into consideration of the effects of the fluid flow in a pipe. The characteristic of vibration is presented using mass, damping and stiffness matrix in the finite element equation of this pipe system. The displacement distribution of pipe system caused by fluid force is discussed. The method for optimizing the location of mount and the value of mount stiffness to reduce the vibration of pipe system is introduced.

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Analysis of Contact Stiffness and Bending Stiffness according to Contact Angle of Curvic Coupling (곡률 커플링 접촉각에 따른 접촉 강성 및 굽힘 강성해석)

  • Yu, Yonghun;Cho, Yongjoo;Lee, Donghyun;Kim, Young-Cheol
    • Tribology and Lubricants
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    • v.34 no.1
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    • pp.23-32
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    • 2018
  • Coupling is a mechanical component that transmits rotational force by connecting two shafts. Curvic coupling is widely used in high-performance systems because of its excellent power transmission efficiency and easy machining. However, coupling applications change dynamic behavior by reducing the stiffness of an entire system. Contact surface stiffness is an important parameter that determines the dynamic behavior of a system. In addition, the roughness profile of a contact surface is the most important parameter for obtaining contact stiffness. In this study, we theoretically establish the process of contact and bending stiffness analysis by considering the rough surface contact at Curvic coupling. Surface roughness parameters are obtained from Nayak's random process, and the normal contact stiffness of a contact surface is calculated using the Greenwood and Williamson model in the elastic region and the Jackson and Green model in the elastic-plastic region. The shape of the Curvic coupling contact surface is obtained by modeling a machined shape through an actual machining tool. Based on this modeling, we find the maximum number of gear teeth that can be machined according to the contact angle. Curvic coupling stiffness is calculated by considering the contact angle, and the calculation process is divided into stick and slip conditions. Based on this process, we investigate the stiffness characteristics according to the contact angle.

Optimal Stiffness Design of Self-Piercing Riveting's C-Frame for Multimaterial Joining (다종소재 접합을 위한 SPR(Self-Piercing Riveting)용 C-프레임 강성 최적설계)

  • Shin, Chang-Yeul;Lee, Jae-Jin;Mun, Ji-Hun;Kwon, Soon-Deok;Yang, Min-Seok;Lee, Jae-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.76-84
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    • 2021
  • In this study, an optimal stiffness model of the C-frame, which was supporting the mold and tool load, was proposed to obtain quality self-piercing riveting (SPR) joining. First, the load path acting on the C-frame structure was identified using topology optimization. Then, a final suggested model was proposed based on the load path results. Stiffness and strength analyses were performed for a rivet pressing force of 7.3 [t] to compare the design performance of the final proposed model with that of the initial model. Moreover, to examine the reliability of continuous and repeated processes, vibration analysis was performed and the dynamic stiffness of the final proposed model was reviewed. Additionally, fatigue analysis was performed to ascertain the fatigue characteristics due to simple repetitive loading. Finally, stiffness test was performed for the final proposed model to verify the analysis results. The obtained results differed from the analysis result by 2.9%. Consequently, the performance of the final proposed model was superior to that of the initial model with respect to not only the SPR fastening quality but also the reliability of continuous and repetitive processes.

Seismic damage detection of a reinforced concrete structure by finite element model updating

  • Yu, Eunjong;Chung, Lan
    • Smart Structures and Systems
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    • v.9 no.3
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    • pp.253-271
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    • 2012
  • Finite element (FE) model updating is a useful tool for global damage detection technique, which identifies the damage of the structure using measured vibration data. This paper presents the application of a finite element model updating method to detect the damage of a small-scale reinforced concrete building structure using measured acceleration data from shaking table tests. An iterative FE model updating strategy using the least-squares solution based on sensitivity of frequency response functions and natural frequencies was provided. In addition, a side constraint to mitigate numerical difficulties associated with ill-conditioning was described. The test structure was subjected to six El Centro 1942 ground motion histories with different Peak Ground Accelerations (PGA) ranging from 0.06 g to 0.5 g, and analytical models corresponding to each stage of the shaking were obtained using the model updating method. Flexural stiffness values of the structural members were chosen as the updating parameters. In model updating at each stage of shaking, the initial values of the parameter were set to those obtained from the previous stage. Severity of damage at each stage of shaking was determined from the change of the updated stiffness values. Results indicated that larger reductions in stiffness values occurred at the slab members than at the wall members, and this was consistent with the observed damage pattern of the test structure.

A study on the Stiffness for a Radial Magnetic Bearing (반경방향 자기베어링의 강성에 관한 연구)

  • 김재실;안승국;이재환;안대균;최헌오
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.325-332
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    • 2002
  • This article describes (1) 2 and 3 dimensional electromagnetic finite element models for an active heteropolar radial magnetic bearing, (2) the procedure for obtaining the bearing stiffnesses by simulating the models and (3) the reviews of the models by comparing an experimental test to the ideal closed loop analysis with the stiffnesses calculated from (2). The 3 dimensional model for the magnetic bearing may be very effectively applied to several types of magnetic bearings.

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A Sensitivity Coefficient Analysis by the Change of Dynamic Characteristics of the Structure (구조물의 동특성 변화에 따른 감도계수 해석)

  • 이정윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.682-686
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    • 2002
  • This study predicts the sensitivity coefficient by the change of dynamic Characteristics of the Structure. The method is applied to examples of a cantilever and 3 degree of freedom lumped mass model by modifying the mass and stiffness. The predicted the sensitivity coefficient are in good agreement with these from the structural reanalysis using the modified mass and stiffness.

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Error Analysis of a Parallel Mechanism Considering Link Stiffness and Joint Clearances

  • Park, Woo-Chun;Song, Jae-Bok;Daehie Hong;Shim, Jae-Kyung;Lim, Seung-Reung;Kyungwoo Kang;Park, Sungchul
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.799-809
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    • 2002
  • In order to utilize a parallel mechanism as a machine tool component, it is important to estimate the errors of its end-effector due to the uncertainties in parts. This study proposes an error analysis for a new parallel device, a cubic parallel mechanism. For the parallel device, we consider two kinds of errors. One is a static error due to link stiffness and the other is a dynamic error due to clearances in the parts. In this study, we propose a stiffness model for the cubic parallel mechanism under the assumption that the link stiffness is a linear function of the link length. Also, from the fact that the errors of u-joints and spherical joints are changed with the direction of force acting on the link, they are regarded as a part of link errors, and then the error model is derived using forward kinematics. Lastly, both the error models are integrated into the total error, which is analyzed with a test example that the platform moves along a circular path. This analysis can be used in predicting the accuracy of other parallel devices.

Enhanced macro element for nonlinear analysis of masonry infilled RC frame structures

  • Mebarek Khelfi;Fouad Kehila
    • Earthquakes and Structures
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    • v.25 no.3
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    • pp.177-186
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    • 2023
  • Reinforced concrete frames with a masonry infill panel is a structural typology frequently used worldwide. In seismic cases, the interaction between the masonry infill and the RC frames constitutes one of the most complex subjects in earthquake engineering. In this work, an enhancement of an existing numerical model is proposed to improve the estimation of lateral strength and stiffness of masonry-infilled frame structures and predict their probable failure modes. The proposed improvement is based on attributing corrective coefficients to the shear strength of each diagonal shear spring of the macro element, which simulates the masonry infill. The improved numerical model is validated by comparing the results with those of the original numerical model and with experimental results available in the literature. The enhanced macro element model can be used as a powerful, accessible tool for assessing the capacity and stiffness of masonry-infilled frame structures and predicting their probable failure modes.

Tool Deflection and Geometrical Accuracy in Side Wall Milling (측벽 밀링에서 공구 변형 및 형상 정밀도)

  • 류시형;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1811-1815
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    • 2003
  • Investigated is the relationship between tool deflection and geometrical accuracy in side wall machining. Form error is predicted directly from the tool deflection without surface generation. Developed model can predict the surface form error about three hundred times faster than the previous method. Cutting forces and tool deflection are calculated considering tool geometry, tool setting error, and machine tool stiffness. The characteristics and the difference of generated surface shape in up milling and down milling are discussed. The usefulness of the presented method is verified from a set of experiments under various cutting conditions generally used in die and mold manufacture. This study contributes to real time surface shape estimation and cutting process planning for the improvement of geometrical accuracy.

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Form Error Prediction in Side Wall Milling Considering Tool Deflection (측벽 엔드밀 가공에서 공구 변형을 고려한 형상 오차 예측)

  • 류시형;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.43-51
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    • 2004
  • A method for form error prediction in side wall machining with a flat end mill is suggested. Form error is predicted directly from the tool deflection without surface generation by cutting edge locus with time simulation. Developed model can predict the surface form error about three hundred times faster than the previous method. Cutting forces and tool deflection are calculated considering tool geometry, tool setting error and machine tool stiffness. The characteristics and the difference of generated surface shape in up milling and down milling are discussed. The usefulness of the presented method is verified from a set of experiments under various cutting conditions generally used in die and mold manufacturing. This study contributes to real time surface shape estimation and cutting process planning for the improvement of form accuracy.