• Title/Summary/Keyword: Tool Offset

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A digital measurement method for rotational errors of a machine spindle (스핀들 회전 오차 측정의 디지틀 방법에 관한 연구)

  • 공인복;박윤창;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.443-450
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    • 1989
  • A digital testing method for measurement of radial error motions of a spindle is investigated with special emphasis on developing a computer-aided in-situ inspection for machine tool manufacturing. The method utilizes three non-contact type probes and an optical encoder, based on a special computational algorithm to eliminate undesirable offset and roundness errors of the master spindle. Details of the design of hardware and software required to realize the testing method are described. Finally, advantages and limitations of the method are discussed with several test results.

Comparative Study of CL Z-map Modeling for 3-Axis NC Machining (3축 NC 가공을 위한 CL Z-map 모델링 방법의 비교 연구)

  • Park, Jung-Whan;Chung, Yun-Chan;Choi, Byoung-Kyu
    • Journal of Korean Institute of Industrial Engineers
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    • v.26 no.4
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    • pp.325-335
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    • 2000
  • Gouge-free tool-path generation is an important issue in mold & die machining and researches on cutter interference avoidance can be found in many articles. One of the various methods is construction of tool-offset surface of cutter-location (CL) surface on which the cutter-center point (CL-point) locates. Provided that the CL surface is represented in a suitable form, cutter-interference avoidance can be performed without the burden of computing CL data for every cutter-contact (CC) point. In the paper, various methods of constructing a CL surface in the z-map form are presented, where z-map is a special form of discrete nonparametric representation in which the height values at grid points on the xy-plane are stored as a 2D array z[i,j].

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Digital Holographic Microscopy with extended field of view using tool for generic image stitching

  • Stepien, Piotr;Korbuszewski, Damian;Kujawinska, Malgorzata
    • ETRI Journal
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    • v.41 no.1
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    • pp.73-83
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    • 2019
  • This paper describes in detail the processing path leading to successful phase images stitching in digital holographic microscope for the extension of the field of view. It applies FIJI Grid/Collection Stitching Plugin, which is a general tool for images stitching, non-specific for phase images. The FIJI plugin is extensively supported by aberration and phase offset correction. Comparative analysis of different aberration correction methods and data processing strategies is presented, together with the critical analysis of their applicability. The proposed processing path provides good background for statistical phase analysis of cell cultures and digital phase pathology.

A study on the 3-D CNC cutting planning and simulation by Z-Map model (Z-Map모델을 이용한 3차원 CNC가공계획 및 절삭시뮬레이션에 관한 연구)

  • Song, Soo-Yong;Kim, Seok-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.115-121
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    • 1996
  • Recently, the Z-Map model has been used widely to represent the three dimensional geometric shape and to achieve the cross-section and point evaluation of the shape. In this paper, the CNC cutting planning and simulation modules for product with three dimensional geometric shape are realized based on the Z-Map model. The realized system has the various capabilities related to the automatic generation of tool path for the rough and finish cutting processes, the automatic elimination of overcut, the automatic generation of CNC program for a machining center and the cutting simulation. Especially, the overcut-free tool path is obtained by using the CL Z-Map models which are composed of the offset surfaces of the geometric shape of product.

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Mooring Cost Sensitivity Study Based on Cost-Optimum Mooring Design

  • Ryu, Sam Sangsoo;Heyl, Caspar;Duggal, Arun
    • Journal of Ocean Engineering and Technology
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    • v.23 no.1
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    • pp.1-6
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    • 2009
  • The paper describes results of a sensitivity study on an optimum mooring cost as a function of safety factor and allowable maximum offset of the offshore floating structure by finding the anchor leg component size and the declination angle. A harmony search (HS) based mooring optimization program was developed to conduct the study. This mooring optimization model was integrated with a frequency-domain global motion analysis program to assess both cost and design constraints of the mooring system. To find a trend of anchor leg system cost for the proposed sensitivity study, optimum costs after a certain number of improvisation were found and compared. For a case study a turret-moored FPSO with 3 ${\times}$ 3 anchor leg system was considered. To better guide search for the optimum cost, three different penalty functions were applied. The results show that the presented HS-based cost-optimum offshore mooring design tool can be used to find optimum mooring design values such as declination angle and horizontal end point separation as well as a cost-optimum mooring system in case either the allowable maximum offset or factor of safety varies.

Design and Fabrication of Miniature VCO for Cellular Phone (셀룰러 단말기용 소형 VCO 설계 제작)

  • Gwon, Won-Hyeon;Hwang, Seok-Yeon
    • Journal of the Institute of Electronics Engineers of Korea TC
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    • v.37 no.9
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    • pp.30-37
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    • 2000
  • In this paper, design and fabrication of miniature voltage-controlled oscillator(VCO) is discussed . Based on the two-port circuit analysis technique, VCO for 900MHz cellular mobile phone is designed and circuit parameters are optimized using the circuit simulator. Using the optimized design parameters, miniature VCO with 6${\times}$6${\times}$1.8 mm$^3$(0.065cc) dimensions is fabricated and experimented. Experimental results show that implemented VCO has -3.5 dBm output power level and 45MHz tunung range, respectively, and has -101.5dB/Hz Phase noise performance at 10 KHz frequency offset.

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Contouring Tool Path Generation for Dieless CNC Forming (다이레스 CNC 포밍을 위한 등고선 공구경로 생성)

  • Kang J.K.;Jin Y.G.;Yun S.B.;Kang B.S.;Youm K.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1753-1756
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    • 2005
  • The sheet parts are formed with dies conventionally. But this conventional forming process is not suited to small volume and varied production for the reason of high cost. For the solution of this problem, a new forming process, which is called CNC incremental sheet forming, is being introduced. This process can form sheet parts without die, and is very well suited to small volume and varied production in space flight and automobile. In this paper, dieless CNC forming system based on a machining center is developed. A special device to grasp and pull the blank sheet built in the machining center and tool path generation S/W from STL file of 3-D model are developed. Several sheet parts are incrementally formed to verify the effectiveness of the developed system.

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Development of A Software Tool for Supporting Metal Mold Design Based on The Pro/E CAD System (프로엔지니어(Pro/E) 기반 금형설계 지원 소프트웨어 툴 개발)

  • You, Ho-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.3
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    • pp.1014-1020
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    • 2012
  • This paper focuses on the development of a supporting S/W tool that can minimize designer's manual operations and errors in metal mold design based on a 3D solid model. The scope in this work includes the offset surface modeling, the computation of the padding force, the generation of material table, the decision of hole position, the estimation of the size of raw material, which are the essential parts of press die and mold design in automotive industry. The proposed system has been developed as a plug-in type using Pro/E API and Visual C++ in order to put the system into the menu functions of Pro/E which is one major 3D CAD systems in the manufacturing industry.

The Postprocessor Technology of for 5-axis Control Machining (5축가공을 위한 포스트프로세서 기술)

  • Jung, Hyoun-Chul;Hwang, Jong-Dae;Kim, Sang-Myung;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.9-15
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    • 2011
  • In order to develop a practical postprocessor for 5-axis machining, the general equations of numerically controlled (NC) data for 5-axis configurations with not only non-orthogonal rotary axes but also orthogonal rotary axes were exactly expressed by the inverse kinematics, and a Windows-based postprocessor written in Visual Basic was developed according to the proposed algorithm. The developed postprocessor is a general system that suitable for all kinds of 5-axis machine tool with orthogonal and non-orthogonal rotary axes. Through implementation of the developed postprocessor and verification by a cutting simulation and machining experiment, the effectiveness of the proposed algorithm is confirmed. Compatibility is improved by allowing exchange of data formats such as rotational tool center position (RTCP) controlled NC data, vector post NC data, and program object file (POF) cutter location (CL)data, and convenience is increased by adding the function of work-piece origin offset. Consequently, the technology of practical post-processor for 5-axis machining is developed.

Development of smart CAD/CAM System for Machining Center Based on B-Rep Solid Modeling Techniques(ll) (A study on the 3-D CNC Cutting Planning Method Using Solid Model) (B-Rep 솔리드모델을 이용한 머시닝센터용 CAD/CAM시스템 개발(II)(솔리드모델을 이용한 3차원 CNC가공계획에 관한 연구))

  • Yang, Hee-Goo;Kim, Seok-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.158-164
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    • 1996
  • In this paper, the CNC cutting planning module for product with three dimensional solid shape is realized to develop a smart CAD/CAM system which performs systematically from the shape design of procuct by the B-Rep solid modeler to the CNC cutting of product by a machining center. The three dimensional solid shape of product can be easily designed and constructed by the Euler operators and Boolean operators of the solid modeler. And the various functions such as the automatic generation of tool path for the rough and finish cutting processes, the automatic elimination of overcut, the automatic generation of CNC code for the machining center and do on, are established. Especially, the overcut-free tool paths are obtained by splitting the CL solid which is composed of the offset surfaces of the solid shape of product.

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