• Title/Summary/Keyword: Tool Change

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A Study on the Cutting Tool Wear by Time Series Approach (시계열분석 방법 에 의한 절삭공구 의 마멸 에 관한 연구)

  • 김광준;황홍연
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.5
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    • pp.450-461
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    • 1984
  • A new indirect tool wear sensing technique is proposed using time series analysis. The acceleration measured on the tool post in the vertical direction during turning is sampled with uniform interval, and fitted following the ARMA modeling procedures. Various signal characteristics are observed in respect with the progress of flank wear. From those observations it is believed that; *The variance of the signal is approximately proportional to the increase of flank wear. *The absolute power of a dynamic mode decreases in the beginning of cutting until the maximum flank wear increases up to 0.4-0.5mm, and then increases. *The other characteristics are not so much related to the tool wear as the signal variance and the absolute power of a dynamic mode. Hence, the absolute power of a dynamic mode seems to be a good factor for the indication of tool-change time regardless of tool material or cutting conditions.

Microstructural Characteristics of Rapidly Solidified Highly Alloyed High Speed Tool Steels (급속응고한 고합금 고속도 공구강의 미세조직 특성)

  • Lee, In-Woo;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.15 no.3
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    • pp.242-251
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    • 1995
  • Highly alloyed high speed tool steels(ASP steels) were rapidly solidified by melt spinning process, and the microstructures of melt spun tool steel ribbons were examined by optical microscopy and transmission electron microscopy with energy dispersive x-ray spectroscope. The microstructure of melt spun tool steel ribbon was found to be consisted of ${\delta}-ferrite$ cells surrounded by austenite and V-rich MC carbides. The size of ${\delta}-ferrite$ cells and intercellular MC carbides were about $0.4{\mu}m$ or less and 30nm or less, respectively. From the melt spun tool steel ribbons, only the MC type carbide phase was observed, instead of $M_2C$, $M_{23}C_6$ and $M_6C$ carbides which were generally observed in other rapidly solidified high speed steels. Such a change in type of carbide phase formed could be attributed to the increase in alloying content of vanadium and carbon. However, changes in microsturcture of melt spun tool steels with alloying content of cobalt, vanadium and carbon were not observed.

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Machining Characteristics of Ti-6Al-4V Thread (Ti-6Al-4V 티타늄 합금나사의 절삭 특성)

  • Kim, Hyung-Sun;Choi, Jong-Guen;Kim, Dong-Min;Lyu, Min-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.514-520
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    • 2009
  • Titanium is one of the most attractive materials due to their superior properties of high specific strength and excellent corrosion resistance. The applications in aerospace and medical industries demand machining process more frequently to obtain more precise products. Machining of titanium is faced with strong challenges such as increased component complexity i.e. airframe components manufacturing processes. The machining cost on titanium have traditionally demanded high cutting tool consumable cost and slow machining cycle times. Similarly, the high wear of the cutting tools restricts the cutting process capabilities. Titanium screws applied to fasten parts In the several corrosion environment. In the thread cutting of titanium alloys, the key point for successful work is to select proper cutting methods and tool materials. This study suggests a guidance fur selecting the cutting methods and the tool materials to improve thread quality and productivity. Some experiments investigate surface roughnesses, cutting forces and tool wear with change of various cutting parameters including tool materials, cutting methods, cutting speed. As the results, the P10 type insert tip was assured of the best for thread cutting of Ti-6Al-4V titanium alloy. Also the initial depth of infeed was desirable to use the value below 0.5mm as the uniform cutting area method is applied.

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Development of Rapid Heat Ablation process Using Rotary Hot tool (회전 열공구를 이용한 쾌속 열용삭 공정 개발에 관한 연구)

  • Kim H.C.;Park S.H.;Yang D.Y.;Park S.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.224-230
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    • 2005
  • In order to realize a three-dimensional shape on CAD, the machining process has been widely used because it offers practical advantages such as precision and versatility. However, the traditional machining process needs a large amount of time in cutting a product and the remained material causes trouble such as inconvenience due to cleaning process. This paper introduces a new rapid manufacturing process called Rapid Heat Ablation process (RHA) using the rotary hot tool to overcome limitations of traditional machining process. The rotary hot tool to satisfy requirements of RHA process is designed and produced. In order to examine relationships between kerfwidth and process parameters such as heat input, speed of tool and speed of revolution, experiments were carried out. In addition, relationship between the kerfwidth and the effective heat input was obtained. Based on the experimental results, double-curved shape was ablated to show the validity of proposed process. In the procedure, the rough cut and fine cut were performed according to the conditions of process parameters without tool change process. The practicality and effectiveness of the proposed process have been verified through ablation of three-dimensional shape.

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The Dependence of Frequency Change Perception on the Acoustics of a Listening Environment and Its Implication for the Evaluation of Room Acoustics

  • Jeong, Dae-Up
    • The Journal of the Acoustical Society of Korea
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    • v.18 no.4E
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    • pp.10-19
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    • 1999
  • Psychophysical approaches to the room acoustics have been made in number of researches. The present study is looking at whether the listener's perception of frequency change in rooms are dependent on the acoustics of a listening environment. P(C)s for frequency change in short tones were measured in different listening conditions. Two experiments were carried out to investigate the influence of room acoustics on the listener's perception of frequency change, and its implication for evaluating the acoustics of listening environments were examined and discussed. It was found that the temporal and spectral contents of reflections from room surfaces might be an important factor which influenced the listener's perception of frequency change in a reverberant sound field. This implicates that psychophysical approach by measuring listener's frequency change perception might be an useful tool for evaluating room acoustics. However, cares should be taken, since some individual differences were found to exist with respect to the direction of frequency change.

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Some Observations on SOIL SOIL-Failure By Linear Blade Using " Stilt" System

  • Mandang, Tinke;Nishimura, Isao
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.1073-1087
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    • 1993
  • Many investigations have been carried out concerning tillage tool performance, including energy requirement . Since the performance of tillage could also be evaluated through the change of soil , then it is necessary to investigate the soil cutting process and the pattern of soil failure. This study was conducted using indoor soil bin, STILT (Soil Tillage Tool Interaction) system. The result shows that the soil bin experiments could provide the clear understandings about phenomena of soil failure. The movement of sil , the successive failures was clearly visualized. The relations between the horizontal and vertical forces to the linear motion blade, the shear force on the shear plane which devides soil layer into several segments were indicated by the fluctuation/vibration of the recorded resistance and forces. The results show that the horizontal force(Fx) and vertical force (Fz) develope their frequencies as the change of velocity of blade (10, 20, 40 mm/sec) for each cutting angle (35, 45, 60 degrees). Resultant force of Fx and Fz are much influenced by the cutting angle.

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Development of Automation System for Component Inserting of Industrial PCB (산업용 PCB 부품삽입 자동화 시스템 개발)

  • Jeong Gu-Young;Yoon Myoung-Jong;Park Chang-Seog;Yu Kee-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.11
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    • pp.950-955
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    • 2005
  • A automatic component inserting system for industrial PCB is developed in this paper. This system has not been developed in Korea. Most domestic companies produce PCB manually. This process requires highly-skilled staff. Therefor, we developed a PCB inserting system for automation of the process and improved productivity. There are low parts in this system; press, table, tool change and control part. A hybrid press cylinder with pneumatic and hydraulic is used in the press part. The table part consists of pneumatic actuators, stepping motors and ball-screw mechanism. In the tool change part, upper tools can be exchanged automatically for the inserting of various components. The control part consists of motor drivers, PLCs and power supply.

A Study On Prediction Of Three Dimensional Cutting Forces According To The Cutting Conditions (3차원 절삭가공시 절삭력 예측에 관한 연구)

  • 신근하
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.03a
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    • pp.152-157
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    • 1995
  • In Turning It is good selection of cutting condition and cutting tools that influence upon the accuracy of dimension manufacturing efficiency and extension of tool life. Among them especially the identification of cutting force due to the change of cutting conditions which exerts a great influence on the turning is very important. In this study the cutting resistance due to the change of cutting conditions was caculated by using the energy method and good agreement in shown between theoritical and experimental results which were tested for the cutting resistance at the cemented carbide cutting tools with workpieces of SM20C and SM 45C.

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Fault Detection with OES and Impedance at Capacitive Coupled Plasmas

  • Choe, Sang-Hyeok;Jang, Hae-Gyu;Chae, Hui-Yeop
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.499-499
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    • 2012
  • This study was evaluated on etcher of capacitive coupled plasmas with OES (Optical Emission Spectroscopy) and impedance by VI probe that are widely used for process control and monitoring at semiconductor industry. The experiment was operated at conventional Ar and C4F8 plasma with variable change such as pressure and addition of gas (Atmospheric Leak: N2 and O2), RF, pressure, that are highly possible to impact wafer yield during wafer process, in order to observe OES and VI Probe signals. The sensitivity change on OES and Impedance by Vi probe was analyzed by statistical method to determine healthy of process. The main goal of this study is to understand unwanted tool performance to eventually improve productive capability. It is important for process engineers to actively adjust tool parameter before any serious problem occurs.

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Numerical analysis of phase change inside horizontal pipe with consideration of density inversion effect of water (물의 밀도 역전 현상을 고려한 수평 배관내의 자연대루 및 상변화 현상의 수치적 해석)

  • Jeong, Gi-Ho;Jeong, Soo-In;Kim, Kui-Soon;Ha, Man-Young
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1201-1206
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    • 2004
  • This paper deals with the numerical analysis of natural convection flow induced by the density inversion effect of water inside horizontal pipe. The numerical method is based on SIMPLE/PWIM in general coordinate for its wide applicabilities. The numerical tool was validated through the comparison with the previous results concerning the density inversion effect of water It is shown that the developed numerical tool could predict the flow pattern and the heat transfer phenomena qualitatively And it is also found that the density inversion effect of water has significant effects on the flow pattern.

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