• Title/Summary/Keyword: Tolerance calculation

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Calculation of Economic CL Data for Sculptured Surface Machining (자유곡면 절삭을 위한 경제적인 CL 데이타 계산)

  • Kim, Dae-Hyeon;Choe, Byeong-Gyu
    • Journal of Korean Institute of Industrial Engineers
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    • v.9 no.2
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    • pp.27-35
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    • 1983
  • This paper describes a procedure of generating economic cutter-location(CL) data for the machining of sculptured surfaces on a multi-axis NC milling machine. Measures of economy are the machining time (cutter move distance) and the length of NC tape (number of CL data points). The presented procedure minimizes both the number of CL data and the total distance of cutter moves, for a given cutter (spherical end-mill) size and parameteric cutting direction, while satisfying given tolerance requirements. The procedure has been implemented in FORTRAN for a smooth composite Bezier surface. The maximum allowable cutter size is calculated by the program so that a user can choose a cutter size. CL data can be generated in both parametric directions u and v. Experimental results show that there are significant differences between the parametric directions, and that cutter size should be as large as possible in order to minimize the cutting time and NC tape length.

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Development of a Noncontact Three Dimensional Foot Form Measurement System with a Stereo Vision Method (스테레오 비젼을 이용한 비접촉 3차원 족형 측정 시스템 설계)

  • 김시경
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.11
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    • pp.1017-1021
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    • 2004
  • In this paper, a cost-effective integrated 3D system for measuring and sizing foot is proposed. The proposed system employs two CCDs and a laser line projector which are capable of accurately measuring foot. The measurement is based upon the biologically motivated stereo vision principle providing ruggedness against minor system distortions. According to the tolerance, calibration between two different views are implicitly applied. Furthermore, the measurement system employs a measurement base, a frame grabber, a CCD moving cart, a stepping motor and computer. Analysis and design procedure is presented for the calculation of the 3D foot data and the proposed system. Experimental results on the proposed system would verify the concept and system operation.

Better Statistical Test for Process Capability Index $C_p$ (공정능력지수 $C_p$에 대한 효율적인 가설검정)

  • Cho, Joong-Jae;Lim, Soo-Duck
    • Journal of Korean Society for Quality Management
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    • v.34 no.3
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    • pp.66-72
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    • 2006
  • The process capability indices are widely used to measure the capability of the process to manufacture items within the specified tolerance. Most evaluations on process capability indices focus on point estimates, which may result in unreliable assessments of process performance. The index $C_p$ has been widely used in various industries to assess process performance. In this paper, we propose new testing procedure on assessing $C_p$ index for practitioners to use in determining whether a given process is capable. The provided approach is easy to use and the decision making is more reliable. Whether a process is clearly normal or nonnormal, our bootstrap testing procedure could be applied effectively without the complexity of calculation. A numerical result based on the proposed approach is illustrated.

The Calculation of New Dimension & Tolerance due to Change of Datum of Dimension -Development of Interactive Computer Program- (기준(基準)의 변경(變更)에 따른 신치수(新値數) 및 공차계산(公差計算) -대화형식(對話形式)의 컴퓨터 프로그램개발-)

  • Hyun, Chang-Heon;Kim, Sung Joon
    • Journal of Industrial Technology
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    • v.5
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    • pp.65-71
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    • 1985
  • In case that the datums chosen for dimension on engineering drawings are unsuitable for manufacturing and inspecting and inspection purposes and it is necessary to redimension the design from new datum. L. E. Farmer presented a theory for performing this change of datum, discussed a procedure for allocating tolerances to new dimensions and presented the procedure of change of datum as part of a computer aided design system. This paper deals with the development of the interactive computer program which is insufficiently presented without all coding list of program by L. E. Farmer.

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The Development of CAM Software for Ultra-precision Aspheric Surface (초정밀 비구면 가공용 CAM 소프트웨어 개발에 대한 연구)

  • Yang, Min-Yang;Lee, Taik-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.79-86
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    • 2002
  • As consumer electronics, information, and aero-space industry grow, the demand for aspheric lens increases higher. To enhance the precision and productivity of aspheric surface, a CAM system for ultra-precision aspheric surface needs to be realized. In this study, the developed CAM system can generate NC code fur various aspheric surfaces fast and precisely by a new bi-arc interpolation method that the location of maximum error is fixed at an efficient point. The newly developed bi-arc meets the given tolerance more precisely, performs faster calculation. The cutting condition input module and the NC code verification module are adequate to ultra-precision machining, so that a operator can obtain products fast and easily.

A Study on the Evaluation of Uncertainty of Rockwell Hardness C Scale According to the Korean Industrial Standards(KS) (한국산업표준(KS)에 따른 로크웰 경도 시험기의 불확도 산정에 관한 연구)

  • Bahng, G.W.;Tak, Nae-Hyung
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.3
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    • pp.163-169
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    • 2000
  • Recently, uncertainty of hardeness became a major concem for the people working on the laboratory evaluation and accreditation. It is required to indicate uncertainty of hardness tester on the report after calibration. In addition to this, uncertainty of certified hardness reference block is also required to indicate on the certification sheet. Method on the evaluation of uncertainty in hardness measurement is agreed only recently for Rockwell hardness C scale. In this paper, a preliminary calculation of uncertainty based on type B evaluation has been made for hardness testers which satisfies the requirements of Korean Standards. It was found that the tolerance limit of mean value specified in KS should be increased to be compatible with the calculated uncertainty.

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Three Dimmensional Turbulent Flow Analysis in a 90° Square Sectioned Duct with Strong Curvature (사각단면을 갖는 90° 급곡관의 3차원 난류유동 해석)

  • Maeng, J.S.;Lee, J.S.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.3 no.1
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    • pp.11-25
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    • 1991
  • The steady, incompressible developing 3-dimensional turblent flow in a square sectioned curved duct has been investigated by using partially-parabolic equation and Finite Analytic Method. The calculation of turbulent flow field is performed using 2-equation K-$\epsilon$ turbulence model, modified wall function, simpler algorithm and numerically generated body fitted coordinates. Iso-mean velocity contours at the various sections are compared with the existing experimental data and elliptic solutions by other authors. In the region of $0^{\circ}<{\theta}<71^{\circ}$, present results agree with the experimental data much better than the elliptic solution for the similar number of grid points. Furthermore, for the same tolerance, the present solution converges four times faster than the elliptic solution.

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Verification Experiment and Simulation of Cooling Load for a Test Space with Forced Ventilation (시험공간에 강제환기를 고려한 냉방부하의 실증실험 및 시뮬레이션)

  • Kim, Dong-Hyeok;Yoo, Ho-Seon;Hong, Hi-Ki
    • Proceedings of the SAREK Conference
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    • 2005.11a
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    • pp.217-222
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    • 2005
  • Building energy consumption according to the ventilation has been considered to be an important subject. The purpose of this study is to investigate the cooling loads in a test space with a forced ventilating system. In the test space, on/off controlled air-conditioning and forced ventilating facility were operated between 8:30 to 21:00 during 4 days and some important data like temperatures and energy consumption were measured to obtain actual cooling loads. The simulation was carried out in a mode of temperature level control using a TRNSYS 15.3 with a precisely measured air change amount and performance data of air-conditioner. Cooling loads including sensible and latent were compared between by experiment and by simulation. Both of cooling loads associated with ventilation show a close agreement within an engineering tolerance.

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R-Curve Behavior of Silicon Carbide-titanium Carbide Composites

  • An, Hyun-Gu;Kim, Young-Wook
    • Journal of the Korean Ceramic Society
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    • v.38 no.12
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    • pp.1075-1079
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    • 2001
  • The R-curve for in situ-toughened SiC-30 wt% TiC composites was estimated by the indentation-strength method and compared to that of monolithic SiC with toughened microstructure. Both materials exhibited rising R-curve behavior. The SiC-TiC composites, however, displayed better damage tolerance and higher resistance to crack growth. Total volume fractions of SiC key grains, which take part in toughening mechanisms such as crack bridging and crack deflection, were 0.607 for monolithic SiC ceramics and 0.614 for SiC-TiC composites. From the microstructural characterization and the residual stress calculation, it was inferred that this superior performance of SiC-TiC composites can be attributed to stress-induced microcracking at heterophase (SiC/TiC) boundaries and some contribution from carck deflection by TiC grains.

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Three Dimensional Electric Field Analysis Of Substation Using Nonuniform Optimal Charge Simulation (비균등 최적 전하배치를 이용한 전력소 3차원 전계해석)

  • Myung, Sung-Ho;Lee, Byeong-Yoon;Min, Suk-Won;Kim, Eung-Sik;Park, Jong-Keun
    • Proceedings of the KIEE Conference
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    • 1994.11a
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    • pp.290-292
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    • 1994
  • This paper presents a methodology for the electric field analysis of substation. For the electric field analysis of substation, the electrodes(substation busbars) must be represented by finite line with nonlinear charge density. In the case of dividing finite line into uniform segments, a large number of variables have to be used to obtain the accuracy within a desired tolerance. To deal with the problem, nonuniform charge arrangement modeling method is suggested. To reduce potential calculation errors, the linear charge density function is considered particularly for the segment charge model ling. If the charge arrangement is improper, the accuracy not improved regardless of increment in the number of segments. This paper proposes an optimal charge arrangement method through potential error analysis. And, the optimal charge arrangement function is formulated by a lot of simulation results.

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