• Title/Summary/Keyword: Tip design

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Distribution of the Reynolds Stress Tensor inside Tip Leakage Vortex (익단 누설 와류내의 레이놀즈 응력 분포)

  • Lee, Gong-Hee;Park, Jong-Il;Baek, Je-Hyun
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.496-501
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    • 2003
  • Reynolds averaged Wavier-Stokes simulations based on the Reynolds stress model was performed to investigated the effect of inlet flow angle on the distributions of the Reynolds stress tensor inside tip leakage vortex of a linear compressor cascade. Two different inlet flow angles ${\beta}=29.3^{\circ}$(design condition) and $36.5^{\circ}$(off-design condition) were considered. Stress tensor analysis, which transforms the Reynolds stress into the principal direction, was applied to show an anisotropy of the normal stresses. Whereas the anisotropy was highest in the region where the tip leakage vortex collides the suction side of the blade and tip leakage flow enters between blade tip of the pressure side and the endwall, it had the lowest value at the center of tip leakage vortex. It was also found that the magnitude of maximum shear stress at design condition was greater than that of off-design condition.

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Development of Conceptual Design Methodology and Initial Sizing for Tip-Jet Gyroplane (Tip-jet gyroplane 개념설계 기법 개발 및 사이징)

  • Lee, Donguk;Lim, Daejin;Yee, Kwanjung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.6
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    • pp.452-463
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    • 2018
  • Tip-jet gyroplane is a type of compound helicopter that employs the tip-jet system to rotate the rotor by a reaction force from the gas jetted at the rotor tips in hovering. In forward flight, tip-jet gyroplane converts into a form of a gyroplane. Therefore, it is necessary to develop a new conceptual design method to consider three flight modes: tip-jet mode, gyroplane mode, and transient mode. This study developed the numerical code of conceptual design methodology that can consider three flight modes. The developed code was validated against the available experiment data. Based on the developed code, initial sizing of tip-jet gyroplane was performed for two mission profiles including high speed forward flight of 150knots with a mission range of 300km or 400km. Subsequently, the configuration and performance of the 3,000lb tip-jet gyroplane were analyzed.

Development of Powder Injection Mold for Dental Scaler Tip Using Stainless Series Powder (스테인레스계열(17-4PH, 316L, 440C) 분말을 이용한 Dental Scaler Tip 분말사출금형 개발)

  • Ko, Y.B.;Kim, J.S.;Hwang, C.J.
    • Transactions of Materials Processing
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    • v.16 no.1 s.91
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    • pp.61-66
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    • 2007
  • Powder injection molding(PIM) is widely used for many parts in the field of automotives, electronics and medical industries, due to the capability of net shaping for complex 3-D geometry. Powder injection mold design for the dental scaler tip, a component of medical appliance, was presented. In comparison with conventional machining process, powder injection molding has many advantages, specially in price and dimensional stability, for molding dental scaler tip which has complex geometry. Both product design and mold design for dental scaler tip were presented. A PIM feedstock was made of stainless series(17-4PH, 316L, 440C) powder and a wax based binder. The 'rapid mold' concept was applied to manufacture the various forms and materials of dental scaler tip including vibration characteristics.

Prediction of flow field in an axial compressor with a non-uniform tip clearance at the design and off-design conditions (설계점 및 탈설계점에서 비균일 익단 간극을 가지는 축류 압축기의 유동장 예측)

  • Kang, Young-Seok;Park, Tae-Choon;Kang, Shin-Hyoung
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.6
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    • pp.46-53
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    • 2008
  • Flow structures in an axial compressor with a non-uniform tip clearance were predicted by solving a simple prediction method. For more reliable prediction at the off-design condition, off-design flow characteristics such as loss and flow blockage were incorporated in the model. The predicted results showed that flow field near the design condition is largely dependent on the local tip clearance effect. However overall flow field characteristics are totally reversed at off-design condition, especially at the high flow coefficient. The tip clearance effect decreases, while the local loss and flow blockage make a complicated effect on the compressor flow field. The resultant fluid induced Alford's force has a negative value near the design condition and it reverses its sign as the flow coefficient increases and shows a very steep increase as the flow coefficient increases.

Distribution of the Reynolds Stress Tensor Inside Tip Leakage Vortex of a Linear Compressor Cascade (I) - Effect of Inlet Flow Angle - (선형 압축기 익렬에서 발생하는 익단 누설 와류내의 레이놀즈 응력 분포 (I) -입구 유동각 변화의 영향-)

  • Lee, Gong-Hee;Park, Jong-Il;Baek, Je-Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.8 s.227
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    • pp.902-909
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    • 2004
  • A steady-state Reynolds averaged Navier-Stokes simulation was conducted to investigate the distribution of the Reynolds stress tensor inside tip leakage vortex of a linear compressor cascade. Two different inlet flow angles ${\beta}=29.3^{\circ}$(design condition) and $36.5^{\circ}$(off-design condition) at a constant tip clearance size of $1\%$ blade span were considered. Classical methods of solid mechanics, applied to view the Reynolds stress tensor in the principal direction system, clearly showed that the high anisotropic feature of turbulent flow field was dominant at the outer part of tip leakage vortex near the suction side of the blade and endwall flow separation region, whereas a nearly isotropic turbulence was found at the center of tip leakage vortex. There was no significant difference in the anisotropy of the Reynolds normal stresses inside tip leakage vortex between the design and off-design condition.

Behavior of Tip Vortex in a Propeller Fan (프로펠러팬에서의 Tip Vortex 거동)

  • Kim, Sung-Hyup;Furukawa, Masato;Inoue, Masahiro
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1377-1382
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    • 2004
  • Flow fields in a half ducted propeller fan have been investigated by three-dimensional Reynolds-averaged Navier-Stokes (RANS) simulations and a vortex core identification technique. The simulation at the design operating condition shows that the tip vortex onset point is located at 30 percent tip chord of the suction surface on the blade tip. There is no interaction between the tip vortex and the adjacent blade, so that the tip vortex smoothly convects to the rotor exit. However, the high vorticity in the tip vortex causes the wake and the tip leakage flow to be twined around the tip vortex and to interact with the pressure surface of the adjacent blade. This flow behavior corresponds well with experimental results by Laser Doppler Velocimetry. On the contrary, the simulation at the low-flowrate operating condition shows that the tip vortex onset point is located at the 60 percent tip chord of the suction surface. In contrast to the design operating condition, the tip vortex grows almost tangential direction, and impinges directly on the pressure surface of the adjacent blade.

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Flow Characteristics of a Tip Leakage Vortex at Different Flow Rates in an Axial Flow Fan (유량에 따른 축류홴의 익단누설와류 특성)

  • Jang, Choon-Man;Kim, Kwang-Yong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1383-1388
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    • 2004
  • The flow characteristics in the blade passage of a low speed axial flow fan have been investigated by experimental analysis using a rotating hot-wire sensor for design and off-design operating conditions. The results show that the tip leakage vortex is moved upstream when flow rate is decreased, thus disturbing the formation of wake flow near the rotor tip. The tip leakage vortex interfaces with blade pressure surface, and results in high velocity fluctuation near the pressure surface. From the relative velocity distributions near the rotor tip, large axial velocity decay is observed at near stall condition, which results in large blockage compared to that at the design condition. Througout the flow measurements using a quasi-orthogonal measuring points to the tip leakage vortex, it is noted that the radial position of the tip leakage vortex is distributed between 94 and 96 percent span for all flow conditions. High spectrum density due to the large fluctuation of the tip leakage vortex is observed near the blade suction surface below the frequency of 1000 Hz at near stall condition.

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Material Transfer of MoS2 Wear Debris to Diamond Probe Tip in Nanoscale Wear test using Friction Force Microscopy (마찰력현미경을 이용한 나노스케일 마멸시험 시 다이아몬드 탐침으로의 MoS2 마멸입자 전이현상)

  • Song, Hyunjun;Lim, Hyeongwoo;Seong, Kwon Il;Ahn, Hyo Sok
    • Tribology and Lubricants
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    • v.35 no.5
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    • pp.286-293
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    • 2019
  • In friction and wear tests that use friction force microscopy (FFM), the wear debris transfer to the tip apex that changes tip radius is a crucial issue that influences the friction and wear performances of films and coatings with nanoscale thicknesses. In this study, FFM tests are performed for bilayer $MoS_2$ film to obtain a better understanding of how geometrical and chemical changes of tip apex influence the friction and wear properties of nanoscale molecular layers. The critical load can be estimated from the test results based on the clear distinction of the failure area. Scanning electron microscopy and energy-dispersive spectroscopy are employed to measure and observe the geometrical and chemical changes of the tip apex. Under normal loads lower than 1000 nN, the reuse of tips enhances the friction and wear performance at the tip-sample interface as the contact pair changes with the increase of tip radius. Therefore, the reduction of contact pressure due to the increase of tip radius by the transfer of $MoS_2$ or Mo-dominant wear debris and the change of contact pairs from diamond/$MoS_2$ to partial $MoS_2$ or Mo/$MoS_2$ can explain the critical load increase that results from tip reuse. We suggest that the wear debris transfer to the tip apex should be considered when used tips are repeatedly employed to identify the tribological properties of ultra-thin films using FFM.

A Study on Design of Nozzle Tip for Airless Spray Coating (에어리스 스프레이 도장용 노즐 팁 설계에 관한 연구)

  • Kim, Dong-Keon;Kim, Soon-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.183-188
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    • 2012
  • This study was carried out to design the spray nozzle tip for airless spray coating. Airless spray coating is the process of coating an object with a liquid spray of paint or other fluid. The nozzle tip controls the fluid flow rate and creates back pressure in the system. The nozzle tip also defines the spray pattern by the size and shape of the orifice. The spray pattern of nozzle tip was investigated numerically using ANSYS CFX ver. 14.0. It was observed that performance result of designed nozzle tip was correspond well, compared with that of GARCO nozzle tip.

Design and Fabrication of Dual Tip Si3N4 Probe for Dip-pen Nanolithograpy (Dip-pen nanolithography를 위한 이중 팁을 가진 질화규소 프로브의 설계 및 제조)

  • Kim, Kyung Ho;Han, Yoonsoo
    • Journal of the Korean institute of surface engineering
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    • v.47 no.6
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    • pp.362-367
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    • 2014
  • We report the design, fabrication of a $Si_3N_4$ probe and calculation of its mechanical properties for DPN(dip pen nanolithography), which consists of dual tips. Concept of dual tip probe is to employ individual tips on probe as either an AFM tip for imaging or a writing tip for nano patterning. For this, the dual tip probe is fabricated using low residual stress $Si_3N_4$ material with LPCVD deposition and MEMS fabrication process. On the basis of FEM analysis we show that the functionality of dual tip probe for imaging is dependent on the dimensions of dual tip probe, and high ratio of widths of beam areas is preferred to minimize curvature variation on probe.