• Title/Summary/Keyword: Tightening force

Search Result 57, Processing Time 0.03 seconds

A Study on the Secure Plan of Clamping Force according to the Variation of Torque-Coefficient in Torque-Shear High Strength Bolts (토크전단형 고력볼트의 토크계수 변동에 따른 체결축력 확보방안에 관한 연구)

  • Lee, Hyeon-Ju;Nah, Hwan-Seon;Choi, Sung-Mo
    • Journal of the Korean Society for Advanced Composite Structures
    • /
    • v.5 no.3
    • /
    • pp.8-16
    • /
    • 2014
  • Torque control method and turn of nut method are specified as clamping method of high strength bolts in the steel construction specifications. Quality control of torque coefficient is essential activity because torque control method, which is presently adopted as clamping method in domestic construction sites, is affected by variation of torque coefficient. The clamping of torque shear bolt is based on KS B 2819. It was misunderstood that the tension force of the TS bolt was induced generally at the break of pin-tail specified. However, the clamping forces on slip critical connections do not often meet the intended tension, as it considerably varies due to torque coefficient dependent on the environmental factors and temperature variables despite the break of the pin tail.This study was focused to evaluate the effect of environmental factors and errors of installing bolts during tightening high strength bolts. The environmental parameters were composed of 'wet' condition, 'rust' condition, 'only exposure to air' condition. And the manufacture of trial product was planned to identify the induced force into the bolts. The algorithm for a trial product was composed of the relation between electricity energy taken from torque shear wrench and tension force from hydraulic tension meter.

Establishing the Structural Criteria to install Scaffolding-Use Brackets (비계지지브라켓 유형별 구조기준 설정에 관한 실험적 연구)

  • Son, Ki-Sang;Kal, Won-Mo
    • Journal of the Korean Society of Safety
    • /
    • v.10 no.4
    • /
    • pp.87-96
    • /
    • 1995
  • It is only three(3) years since we applied brackets for scaffolding in the construction area. Unfortunately, there is no structural criteria on how to install those in the site so far, despite the fact that those brackets have been applied into the site by the firms already. It is shown that resistant capacity of each bracket type has been investigated, analyzed from this experimental study. Accident-concerning data on construction site analyzed by the Ministry of Labor, show temporary structure involves 18.6% of the total industrial accident, which the accidents from scafold-supporting brackets have rate of 42.5% of the ones occurred from the temporary structures. There are two main aspects to be observed : one is how much resistant capacity the brackets have themselves, the other is how exactly to install those without eccentricity. But practically, nobody does check of this bolt-installing conditions in the site and no check of tightening level of nut because there is no available tool to check torque amount for this kind of nut. We just have to rely on scaffolders experience of this tightening. This experiment involves just this variable of tightness at site. Eventually this insufficient tightness causes to collapse those scaffolding structures. The bracket might have less the one than its original capacity due to this insufficient tightness. Three(3) times of PIVOT tests show that fractured condition of two(2) row brackets has occurred mostly at lower bolt due to shear force. Therefore, tightness of bracket-installing bolt, tensile strength of the bolt, shear strength of the bolt, loading condition with equal two point or inequal two point loads, are mainly investigated as variables in this study.

  • PDF

A Study on the Behavior of Class 900 Flange Joints with Metal Ring Gaskets (금속 링 개스킷이 삽입된 Class 900 플랜지 조인트의 거동에 관한 연구)

  • Lee, Min-Young;Jeong, Doo-Hyung;Kim, Byung-Tak
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.17 no.1
    • /
    • pp.34-41
    • /
    • 2018
  • A flange joint is a pipe connection used to prevent the leakage of high-pressure fluids by inserting a gasket and tightening the bolts. Among several kinds of gaskets available, metal ring type joint gaskets are most widely used in conditions that require high-temperature and high-pressure fluid flow, such as oil pipelines, gas pipes, pumps, valve joints, etc. The purpose of this study is to investigate the contact pressure and stress characteristics closely related to the sealing performance of Class 900 flange joints used in high temperature and high pressure environments. The dimensions of flange joints with five different nominal pipe sizes were determined with reference to those specified in ASME 16.5. The metal ring gaskets inserted in the joints were octagonal and oval gaskets. The bolt tensile forces calculated from the tightening torques were input as the bolt pretension loads in order to determine the contact pressure and stress levels after fastening. Loading was composed of three steps, including the fastening step, and different amounts of applied pressures were used in each analysis to investigate the effect of fluid pressure on the contact force of the joints. A general-purpose software, ANSYS 17.2, was used for the analysis.

Cyriax's Lumbar Traction for Reduction of Nuclear Protrusion (수핵 탈출증에 대한 Cyriax 요추 견인법)

  • Park, Ji-Whan
    • The Journal of Korean Academy of Orthopedic Manual Physical Therapy
    • /
    • v.1 no.1
    • /
    • pp.75-83
    • /
    • 1995
  • Traction is the treatment of choice for a small nuclear protrusion. The nucleus is soft and can be influenced by suction. Traction provides a method of improving on recumbency-the only effective treatment before traction was devised. The intention is to achieve rapid reduction by distraction the joint surfaces mechanically-a positive purpose-instead of merely avoiding the compression of the upright posture by putting the patient to bed and leaving him there. Recumbency, usually successful in the end, wastes an endless amount of the patient's time and money. Traction carries the further advantage of enabling the patient to be up and about, attending to his bussiness, during treatment. Traction brings the joint surfaces much farther apart than just lying in bed, a greater centripetal force acts on the protruded part of the nucleus. Traction has three beneficial effects; 1. Suction : a sub-atmospheric pressure induces a centripetal effect on the contents. 2. Distraction : increases the distance between the articular edges. X -rays have shown an increase in width of the joint of 2.5 mm. 3. Ligamentous tightening : the posterior longitudinal ligament tightens which then exerts centipetal force on a central protrusion.

  • PDF

Performance Improvement on Plate Girder Bridges Through Continuous Welded Rail (판형교 장대화에 따른 성능 개선)

  • Min, Kyung-Joo;Bahn, Gul-Yong;Ryu, Yeon-Jong
    • Proceedings of the KSR Conference
    • /
    • 2007.05a
    • /
    • pp.1439-1449
    • /
    • 2007
  • The challenging aspect of CWR (continuous welded rail) is the additional axial forces in rails, mainly due to the thermal expansion of steel plate girder and rail itself. It has been found that these axial forces are proportional to girder length, total bridge length and bolt tightening forces. Also these forces are dependent to girder support conditions, types of bearings and their arrangements. With CWR, the authors' previous studies show that performance improvements like noise reduce, fatigue resistances and bearing durability increment can be expected. In addition to these effects, secondary effects due to the semi integral behavior between rail and bridge girder also can be expected. Special bearings which can reduce the absolute maximum axial forces have been developed, and applied to real 100m span bridge. The performance improvements were verified through site measurements and numerical analysis. The purpose of this study is to confirm the expected performance improvement aspects of steel plate girder bridges with CWR. To verify these aspects, girder stiffness changes, rail axial force changes, girder displacements and noise level were thoroughly measured and compared.

  • PDF

Analysis of the Effect of Casting Residual Stress on Durability by a Combination of Different Numerical Methods (이종해석 연계 기법을 통한 주조 잔류응력이 내구성에 미치는 영향 분석)

  • Cheon, Jinho;Park, Yongho;Park, Ikmin
    • Korean Journal of Metals and Materials
    • /
    • v.49 no.6
    • /
    • pp.468-473
    • /
    • 2011
  • Determining the residual stress during casting processes is important for evaluating the mechanical properties and strength of materials and to optimize manufacturing conditions. In this study, we propose a field data interface procedure between FDM and FEM in a 3-dimensional space for analyzing the casting process and structural analysis. The casting process was analyzed using FDM and the data of the temperature distribution were converted into a format suitable for FEM analysis to calculate the thermal stress and safety factor by tightening force. The results of the coupled analysis between FDM and FEM showed that casting residual stress is an important factor in predicting life time and evaluating durability.

Full-scale testing and modeling of the mechanical behavior of shield TBM tunnel joints

  • Ding, Wen-Qi;Peng, Yi-Cheng;Yan, Zhi-Guo;Shen, Bi-Wei;Zhu, He-Hua;Wei, Xin-Xin
    • Structural Engineering and Mechanics
    • /
    • v.45 no.3
    • /
    • pp.337-354
    • /
    • 2013
  • For shield TBM (Tunnel Boring Machine) tunnel lining, the segment joint is the most critical component for determining the mechanical response of the complete lining ring. To investigate the mechanical behavior of the segment joint in a water conveyance tunnel, which is different from the vehicle tunnel because of the external loads and the high internal water pressure during the tunnel's service life, full-scale joint tests were conducted. The main advantage of the joint tests over previous ones was the definiteness of the loads applied to the joints using a unique testing facility and the acquisition of the mechanical behavior of actual joints. Furthermore, based on the test results and the theoretical analysis, a mechanical model of segment joints has been proposed, which consists of all important influencing factors, including the elastic-plastic behavior of concrete, the pre-tightening force of the bolts and the deformations of all joint components, i.e., concrete blocks, bolts and cast iron panels. Finally, the proposed mechanical model of segment joints has been verified by the aforementioned full-scale joint tests.

A unified design procedure for preloaded rectangular RC columns strengthened with post-compressed plates

  • Wang, L.;Su, R.K.L.
    • Advances in concrete construction
    • /
    • v.1 no.2
    • /
    • pp.163-185
    • /
    • 2013
  • The use of post-compressed plates (PCP) to strengthen preloaded reinforced concrete (RC) columns is an innovative approach for alleviating the effects of stress-lagging between the original column and the additional steel plates. Experimental and theoretical studies on PCP-strengthened RC columns have been presented in our companion papers. The results have demonstrated the effectiveness of this technique for improving the strength, deformability and ductility of preloaded RC columns when subjected to axial or eccentric compression loading. An original and comprehensive design procedure is presented in this paper to aid engineers in designing this new type of PCP-strengthened RC column and to ensure proper strengthening details for desirable performance. The proposed design procedure consists of five parts: (1) the estimation of the ultimate load capacity of the strengthened column, (2) the design of the initial pre-camber displacement of the steel plate, (3) the design of the vertical spacing of the bolts, (4) the design of the bearing ends of the steel plates, and (5) the calculation of the tightening force of the bolts. A worked example of the design of a PCP-strengthened RC column is shown to demonstrate the application of the proposed design procedure.

Research on anti-seismic property of new end plate bolt connections - Wave web girder-column joint

  • Jiang, Haotian;Li, Qingning;Yan, Lei;Han, Chun;Lu, Wei;Jiang, Weishan
    • Steel and Composite Structures
    • /
    • v.22 no.1
    • /
    • pp.45-61
    • /
    • 2016
  • The domestic and foreign scholars conducted many studies on mechanical properties of wave web steel beam and high-strength spiral stirrups confined concrete columns. Based on the previous research work, studies were conducted on the anti-seismic property of the end plate bolt connected wave web steel beam and high-strength spiral stirrups confined concrete column nodes applied with pre-tightening force. Four full-size node test models in two groups were designed for low-cycle repeated loading quasi-static test. Through observation of the stress, distortion, failure process and failure mode of node models, analysis was made on its load-carrying capacity, deformation performance and energy dissipation capacity, and the reliability of the new node was verified. The results showed that: under action of the beam-end stiffener, the plastic hinges on the end of wave web steel beam are displaced outward and played its role of energy dissipation capacity. The study results provided reliable theoretical basis for the engineering application of the new types of nodes.

Effects of Insert Materials of Retaining Ring on Polishing Finish in Oxide CMP (산화막 CMP에서 리테이닝 링의 인서트 재질이 연마정밀도에 미치는 영향)

  • Park, Ki-Won;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.8
    • /
    • pp.44-50
    • /
    • 2019
  • CMP is the most critical process in the manufacture of silicon wafers, and the use of retaining rings, which are consumable parts used in CMP equipment, is increasingly important. Since the retaining ring is made of plastic, it is not only weak in strength but also has the problem of taking a long time for the flattening operation of the ring itself performed before the CMP process, and of the imbalance of force due to bolt tightening causing uneven wear. In order to solve this problem, the retaining ring and the insert ring are integrally used, and the flatness of the retaining ring may be affected depending on the material of the insert ring. Also, the residual stress generated in the manufacturing process of the insert ring may cause distortion of the ring, which may adversely affect the precision polishing. In this study, when the insert ring is made of Zn or STS304, the thickness variation and the flatness of the retaining ring are compared and, finally, the material removal rate is analyzed by polishing the wafer by the oxide CMP process. Through these experiments, the effects of the insert ring material on the polishing accuracy of the wafers were investigated.