• Title/Summary/Keyword: Tie rod

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Development of the CFRP Automobile Parts Using the Joint Structure of the Dissimilar Material (결합부 강화구조용 탄소복합재 자동차 부품 개발)

  • Ko, Kwan Ho;Lee, Min Gu;Huh, Mongyoung
    • Composites Research
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    • v.31 no.6
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    • pp.392-397
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    • 2018
  • In this study, the development purpose is to replace steel Tie Rod of commercial vehicle to the carbon composite by a braiding process. CFRP tie rod was designed to meet the performance requirements of existing products by designing the cross section of the core for braiding weaving and the structural design of the joint between the core and the carbon fiber. The specimens were fabricated by braiding method and applied to structural analysis through test evaluation. The manufacturing process proceeded from braiding to infusion through post-curing process. The test evaluation of the final product was satisfactorily carried out by sequentially performing tensile test, torsion test, compression test and fatigue test. In addition, the weight of CFRP tie rod could be reduced by about 37% compared to existing products.

Structural Optimization of an Outer Tie Rod Using RSM and Kriging (반응표면법 및 크리깅을 이용한 아우터 타이로드의 구조 최적화)

  • Kim, Young-Jun;An, Kyo-Jin;Lee, Kwon-Hee;Park, Young-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.1
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    • pp.27-34
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    • 2015
  • It is known that the severest loading condition is the buckling case in the structural design of an outer tie rod. The optimum design of the OTR was suggested considering the buckling performance. The aluminum alloy was investigated as a steel substitute. Then, the structural optimization based on the response surface method and the kriging interpolation method were performed.

A Study of Light Weight of Tie Rod End in Auto Supplies (자동차 타이로드 엔드 부품의 경량화에 관한 연구)

  • Kim, Y.S.;Kim, I.K.;Tark, J.H.;Kim, D.S.
    • Journal of Power System Engineering
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    • v.3 no.3
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    • pp.70-75
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    • 1999
  • This study is for the development of tie rod end, a parts of steering system, that would be changed with plastic material. The position of weld line is founded by the analysis of Mold Flow, computer software with FEM(Finite Element Method). Then new mold is designed by consideration with the locations of weld line. PA66(G/F 35%), PA6(G/F 45%), PET(G/F 45%) and PET(G/F 55%) are tested two types loading conditions for selecting suitable material, the requirement tensile load(more 19600N). PA6(G/F 45%) showed high mechanical properties in this study. And then, tensile strength was compared between conventional metal products and the injection molded products which were reinforced with 33%, 34%, 45%. 60% of glass fiber in matrix material. In the case of, the measured two types of tensile load values are 24500N (Method-1), 21560N (Method-2) and weight is decreased by 50% of conventional one.

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Uniaxial Compression Behavior of High-Strength Concrete Confined by Low-Volumetric Ratio Lateral Ties

  • Hong Ki-Nam;Han Sang-Hoon
    • Journal of the Korea Concrete Institute
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    • v.17 no.5 s.89
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    • pp.843-852
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    • 2005
  • Presently, test results and stress-strain models for poorly confined high-strength columns, more specifically for columns with a tie volumetric ratio smaller than $2.0\%$, are scarce. This paper presents test results loaded in axial direction for square reinforced concrete columns confined by various volumetric ratio lateral ties including low-volumetric ratio. Test variables include concrete compressive strength, tie yield strength, tie arrangement type, and tie volumetric ratio. Local strains measured using strain gages bonded to an acryl rod. For square RC columns confined by lateral ties, the confinement effect was efficiently improved by changing tie arrangement type from Type-A to Type-B. A method to compute the stress in lateral ties at the concrete peak strength and a new stress-strain model for the confined concrete are proposed. Over a wide range of confinement parameters, the model shows good agreement with stress-strain relationships established experimentally.

Study on the Parameters to Decrease the Torque in ITR Part (ITR의 회전토크저감을 위한 조립인자에 대한 연구)

  • Choi Seogou;Kim In Ho;Lim Seong Joo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.4
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    • pp.26-31
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    • 2005
  • ITR(Inne. Tie Rod) is one of the core parts in an automobile steering system. The front wheels are connected to the steering system, which are controlled by steering wheel through the ITR. Improvement of assembling ITR is needed f3r drivers' satisfaction. Therefore, the parameters influencing the rotational torque were studied and analyzed. The useful results can be obtained, and could be applied to manufacture ITR. Through these manufacturing technologies, high quality ITR have been manufactured with high productivity.

A Characteristics of Heat Affected Zones of the Damaged Rod Type Cast Steel Coupler According to Repair Weldment Conditions (손상된 Rod Type Coupler 주강재의 보수용접에 따른 열영향부특성)

  • Hyun Chang-Yong;Park Soo-Choong
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.344-349
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    • 2005
  • Cast steels have been mainly in rod type couplers which connect railway vehicles. These components, as important members, are exposed to repeat to repeated stresses and impact loading during stop and departure service for a long tie. The coupler suffers fatigue crack initiations and demage that cause need to repair weldment due to these loading conditions. Therefore, the heat affected zone of cast steel couple in rod type were evaluated in view of metallurgical weld characteristics after repair welding at laboratory. The specimens with two different welding techniques were evaluated after several welding conditions and post-heat treatments. Micro-vickers hardness and tensile tests and microstructural observations were conducted on heat affected zone of the weldment according to repair weld and post-heat treatment.

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A Structural Design Method Using Ensemble Model of RSM and Kriging (반응표면법과 크리깅의 혼합모델을 이용한 구조설계방법)

  • Kim, Nam-Hee;Lee, Kwon-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1630-1638
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    • 2015
  • The finite element analysis has become an essential process to investigate the structural performance in many industry fields. In addition, the computer's performance is improving rapidly, but in large design problems, there is a limit to apply the optimal design techniques. For this, it is general to introduce a metamodel based optimization technique. The method to generate an approximate model can be classified into curve fitting and interpolation, and each representative one is response surface model and kriging interpolation method. This study proposes an ensemble model made of RSM and kriging to solve a structural design problem. The suggested method is applied to the designs of two bar and automobile outer tie rod.

Study on the Direct Steering System using Rack and Pinion for Ultra-Small Vehicles (랙 & 피니언 기어를 이용한 소형 자동차의 직접 조향 방식에 관한 연구)

  • Kim, Soon-Ho;Kang, Min-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.127-134
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    • 2002
  • This study present a direct steering system using rack and pinion for ultra-small vehicles. The traditional small vehicles for special use had the limitation of space by reason of short wheel tread. These vehicles has adopted a indirect steering system or a center arm system for steering. The disadvantages of these system were deterioration of gear efficiency and increase of parts. For direct-linkage to both knuckles, steering system is made up of out-side tie rods, tie-rod ends, and gear box. Thus, the proposed system has a minimum number of parts. The experimental results show a maximum efficiency at minimum steering angle and a minimum clearance circle. These effects were accomplished by adopting a Ackerman-Jantaud theory.

Dynamic Analysis of Tie-rod-fastened Rotor Considering Elastoplastic Deformation (탄소성 변형을 고려한 타이로드 고정 회전체의 동역학 해석)

  • Dongchan Seo;Kyung-Heui Kim;Dohoon Lee;Bora Lee;Junho Suh
    • Tribology and Lubricants
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    • v.40 no.1
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    • pp.8-16
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    • 2024
  • This study conducts numerical modeling and eigen-analysis of a rod-fastened rotor, which is mainly used in aircraft gas turbine engines in which multiple disks are in contact through curvic coupling. Nayak's theory is adopted to calculate surface parameters measured from the tooth profile of the curvic coupling gear. Surface parameters are important design parameters for predicting the stiffness between contact surfaces. Based on the calculated surface parameters, elastoplastic contact analysis is performed according to the interference between two surfaces based on the Greenwood-Williamson model. The equivalent bending stiffness is predicted based on the shape and elastoplastic contact stiffness of the curvic coupling. An equation of motion of the rod-fastened rotor, including the bending stiffness of the curvic coupling, is developed. Methods for applying the bending stiffness of a curvic coupling to the equation of motion and for modeling the equation of motion of a rotor that includes both inner and outer rotors are introduced. Rotordynamic analysis is performed through one-dimensional finite element analysis, and each element is modeled based on Timoshenko beam theory. Changes in bending stiffness and the resultant critical speed change in accordance with the rod fastening force are predicted, and the corresponding mode shapes are analyzed.